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APRILIA RS50 Service Manual-Repair Manual 1999-2010 FSM

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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Product Type: Service Manual / Repair Manual / Factory Service Manual (FSM) Codes Production Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Engine Code Variant: AM6 (Minarelli) 👋 Introduction Market Position Positioning: Essential documentation for owners and mechanics of the Aprilia RS50, a popular entry-level sport motorcycle. Competitive Analysis Value Proposition: Provides authoritative, factory-level repair and maintenance information at a fraction of the cost of dealership service. Key Features Content Emphasis: Focuses on detailed, illustrated procedures to empower users for successful repairs and maintenance. Delivery Method: Instant digital download, eliminating shipping costs and wait times. 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service Manual Applicable Models: Aprilia RS50 (all variants within the specified production years) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as extensive) Manual Type Manual Type: Repair Manual, Service Manual, Workshop Manual Language Language: English (assumed, based on typical product descriptions for this market) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, and repair for the Minarelli AM6 engine. Transmission: Gearbox inspection, repair, and maintenance; clutch assembly and adjustment. Electrical System: Detailed troubleshooting, wiring diagrams, ignition system, lighting, charging system, and component testing. Fuel System: Carburetor adjustment, maintenance, and troubleshooting; fuel tank and line servicing. Cooling System: Radiator, coolant flow, thermostat, and associated components. Chassis And Frame: Frame inspection, maintenance, and repair; suspension system (forks, rear shock), steering head bearings. Brakes: Front and rear brake system maintenance, hydraulic fluid replacement, caliper and master cylinder servicing, pad replacement. Wheels And Tires: Tire pressure, wear inspection, wheel bearing maintenance, rim and spoke servicing. Bodywork And Fairings: Fairing removal, installation, and repair; seat, tank, and ancillary body component servicing. Exhaust System: Inspection, maintenance, and potential repair of the exhaust system, including the muffler and expansion chamber. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, brake fluid flushes, coolant checks, general inspection. Troubleshooting: Systematic diagnostic procedures for common and complex issues across all major vehicle systems. Engine Rebuild: Complete top-end and bottom-end engine rebuild procedures, including piston, cylinder, crankshaft, and bearing replacement. Electrical Diagnostics: Step-by-step guidance for diagnosing electrical faults using wiring diagrams and test procedures. Suspension Servicing: Fork seal replacement, oil changes, rear shock absorber servicing, linkage maintenance. Brake System Overhaul: Hydraulic system bleeding, caliper rebuild, master cylinder servicing. Carburetor Rebuilding: Detailed instructions for cleaning, rebuilding, and tuning the carburetor (likely a Dell'Orto PHVA or similar). Engine Tuning: Guidance on basic engine tuning, jetting adjustments, and understanding engine performance characteristics. Suspension Tuning: Information on adjusting suspension settings for rider preference and different riding conditions. Technical Depth Depth Of Information: Comprehensive, covering everything from basic user maintenance to complete mechanical and electrical overhaul. Target Audience: Suitable for both the do-it-yourself owner and experienced professional mechanics. Illustration Quality: Includes hundreds of detailed illustrations, drawings, and photos to guide procedures. Instruction Format: Step-by-step numbered instructions with detailed substeps, notes, cautions, and warnings. Diagnostic Tools: Implied usage of standard motorcycle diagnostic tools and techniques. 📊 Manual Specifications File Format Digital File Type: PDF Digital Compatibility: Compatible with all PC-based Windows operating systems and Mac. Storage Option: Can be saved to hard drive or burned to CD-ROM. Print Quality Printability: All pages are printable, allowing users to print the entire manual or specific sections. Binding Type Binding Type Physical: N/A (Digital download format) Paper Type Paper Type Physical: N/A (Digital download format) Searchability Text Searchability: PDF format typically allows for text searching of keywords and phrases. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Engine Manufacturer: Minarelli Engine Model: AM6 Displacement: 49.3 cc (approx.) Bore X Stroke: 39.3 mm x 40.1 mm (typical for AM6) Cooling System: Liquid-cooled Ignition System: Electronic CDI (Capacitor Discharge Ignition) Performance Horsepower: Approximately 7-9 HP (stock, varies by region and specific year/tune) Torque: Specific torque figures are usually not highlighted for this class of engine, focus is on powerband. Fuel System Carburetor Type: Likely Dell'Orto PHVA 17.5mm (or similar, factory spec) Fuel Type: Unleaded gasoline with appropriate two-stroke oil mixture (pre-mix or oil injection). 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Varies by specific RS50 generation, but typically around 1950 mm Weights Dry Weight: Approximately 110-120 kg (varies by model year and equipment) Fuel Tank Capacity: Approximately 13 Liters 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European (e.g., Euro 1 or Euro 2 emissions for the period) and international motorcycle safety standards. Active Features Braking System: Hydraulic disc brakes front and rear (specific caliper brands like Grimeca or Brembo might be mentioned). Passive Features Lighting: Headlight, tail light, brake lights, turn signals. 💡 Technology Features Infotainment Dashboard Features:...
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APRILIA RS50 Service Manual-Repair Manual 1999-2010 FSM
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Product Type:
Service Manual / Repair Manual / Factory Service Manual (FSM)
Codes
Production Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Engine Code Variant:
AM6 (Minarelli)
👋 Introduction
Market Position
Positioning:
Essential documentation for owners and mechanics of the Aprilia RS50, a popular entry-level sport motorcycle.
Competitive Analysis
Value Proposition:
Provides authoritative, factory-level repair and maintenance information at a fraction of the cost of dealership service.
Key Features
Content Emphasis:
Focuses on detailed, illustrated procedures to empower users for successful repairs and maintenance.
Delivery Method:
Instant digital download, eliminating shipping costs and wait times.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Manual
Applicable Models:
Aprilia RS50 (all variants within the specified production years)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as extensive)
Manual Type
Manual Type:
Repair Manual, Service Manual, Workshop Manual
Language
Language:
English (assumed, based on typical product descriptions for this market)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, and repair for the Minarelli AM6 engine.
Transmission:
Gearbox inspection, repair, and maintenance; clutch assembly and adjustment.
Electrical System:
Detailed troubleshooting, wiring diagrams, ignition system, lighting, charging system, and component testing.
Fuel System:
Carburetor adjustment, maintenance, and troubleshooting; fuel tank and line servicing.
Cooling System:
Radiator, coolant flow, thermostat, and associated components.
Chassis And Frame:
Frame inspection, maintenance, and repair; suspension system (forks, rear shock), steering head bearings.
Brakes:
Front and rear brake system maintenance, hydraulic fluid replacement, caliper and master cylinder servicing, pad replacement.
Wheels And Tires:
Tire pressure, wear inspection, wheel bearing maintenance, rim and spoke servicing.
Bodywork And Fairings:
Fairing removal, installation, and repair; seat, tank, and ancillary body component servicing.
Exhaust System:
Inspection, maintenance, and potential repair of the exhaust system, including the muffler and expansion chamber.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, brake fluid flushes, coolant checks, general inspection.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues across all major vehicle systems.
Engine Rebuild:
Complete top-end and bottom-end engine rebuild procedures, including piston, cylinder, crankshaft, and bearing replacement.
Electrical Diagnostics:
Step-by-step guidance for diagnosing electrical faults using wiring diagrams and test procedures.
Suspension Servicing:
Fork seal replacement, oil changes, rear shock absorber servicing, linkage maintenance.
Brake System Overhaul:
Hydraulic system bleeding, caliper rebuild, master cylinder servicing.
Carburetor Rebuilding:
Detailed instructions for cleaning, rebuilding, and tuning the carburetor (likely a Dell'Orto PHVA or similar).
Engine Tuning:
Guidance on basic engine tuning, jetting adjustments, and understanding engine performance characteristics.
Suspension Tuning:
Information on adjusting suspension settings for rider preference and different riding conditions.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic user maintenance to complete mechanical and electrical overhaul.
Target Audience:
Suitable for both the do-it-yourself owner and experienced professional mechanics.
Illustration Quality:
Includes hundreds of detailed illustrations, drawings, and photos to guide procedures.
Instruction Format:
Step-by-step numbered instructions with detailed substeps, notes, cautions, and warnings.
Diagnostic Tools:
Implied usage of standard motorcycle diagnostic tools and techniques.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Digital Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Storage Option:
Can be saved to hard drive or burned to CD-ROM.
Print Quality
Printability:
All pages are printable, allowing users to print the entire manual or specific sections.
Binding Type
Binding Type Physical:
N/A (Digital download format)
Paper Type
Paper Type Physical:
N/A (Digital download format)
Searchability
Text Searchability:
PDF format typically allows for text searching of keywords and phrases.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Engine Manufacturer:
Minarelli
Engine Model:
AM6
Displacement:
49.3 cc (approx.)
Bore X Stroke:
39.3 mm x 40.1 mm (typical for AM6)
Cooling System:
Liquid-cooled
Ignition System:
Electronic CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approximately 7-9 HP (stock, varies by region and specific year/tune)
Torque:
Specific torque figures are usually not highlighted for this class of engine, focus is on powerband.
Fuel System
Carburetor Type:
Likely Dell'Orto PHVA 17.5mm (or similar, factory spec)
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil mixture (pre-mix or oil injection).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Varies by specific RS50 generation, but typically around 1950 mm
Weights
Dry Weight:
Approximately 110-120 kg (varies by model year and equipment)
Fuel Tank Capacity:
Approximately 13 Liters
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant European (e.g., Euro 1 or Euro 2 emissions for the period) and international motorcycle safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear (specific caliper brands like Grimeca or Brembo might be mentioned).
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, odometer, coolant temperature gauge, neutral indicator, turn signal indicators.
Driver Assistance
Assistance Systems:
N/A (Basic sport motorcycle, no electronic rider aids like ABS or traction control typically found on models of this era).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 km or annually; engine oil for the gearbox requires checking and potential replacement based on mileage and usage.
Spark Plug Replacement:
Recommended replacement every 3,000-5,000 km, with specific plug types (e.g., NGK BR9EG) detailed in the manual.
Chain Lubrication Adjustment:
Regularly, every 500-1000 km, and adjustment based on slack as specified in the manual.
Brake Fluid Flush:
Typically every 2 years or as per manual recommendations, using DOT 4 fluid.
Fluid Specifications
Gearbox Oil:
Specific SAE viscosity grade (e.g., SAE 75W/90 or SAE 80W/90 GL-4) and capacity as per manual.
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (typically 50/50).
Known Issues
Common Wear Items:
Clutch plates, spark plugs, piston rings, wheel bearings, fork seals are common wear items for this model.
Carburetor Tuning:
Carburetor can be sensitive to altitude, temperature, and fuel quality, requiring periodic adjustment.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent faults.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, known for innovative designs.
Model Evolution
Rs50 Development:
The RS50 has consistently been Aprilia's flagship 50cc sportbike, designed to mimic the styling and performance of their larger racing machines.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia RS50 is widely recognized as one of the most stylish and performance-oriented 50cc sportbikes available in its class.
Ratings
Industry Perception:
Often praised for its handling, braking, and premium feel compared to competitors.
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