Aprilia RSV 1000 R 2004-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Model Variant: Standard Generation Generation: Second Generation (APRC Platform) Codes Internal Platform Code: RP/RSV 👋 Introduction Market Position Market Segment: High-performance sportbike, flagship model for Aprilia's RSV line Competitive Analysis Key Competitors: Ducati 999/1098, Yamaha YZF-R1, Honda CBR1000RR, Suzuki GSX-R1000, BMW S1000RR (early models), Kawasaki Ninja ZX-10R Key Features Vehicle Appeal: Italian engineering, potent V-twin engine, advanced chassis dynamics, racing pedigree Manual Benefit Value Proposition: Cost-effective alternative to expensive dealership service, empowering owners for maintenance and repairs. Convenience: Instant access in digital format, available on multiple devices, eliminating the need for physical storage and potential damage. Manual Purpose Target Audience: Owner aiming for DIY maintenance, independent motorcycle mechanics, performance enthusiasts seeking in-depth knowledge of their Aprilia RSV 1000 R. 📋 Manual Details Coverage Areas Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Regions Covered: Global (assumed, based on typical Aprilia distribution) Page Count Estimated Pages: Hundreds (Specific count not provided, but implied extensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Top End, Engine Lubrication System, Crankshaft/Transmission, Engine Removal/Installation Fuel And Cooling: Fuel System, Cooling System Drivetrain: Clutch, Final Drive Chassis And Suspension: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical And Electronics: Electrical System Procedures Included Routine Maintenance: Scheduled service, fluid changes, filter replacements, basic inspections Component Repair: Complete disassembly and reassembly of all major mechanical and electrical components Troubleshooting: Diagnostic procedures for common and uncommon issues Performance Tuning: Potential guidance on adjustments and specifications related to performance parameters Technical Depth Depth: Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics Diagnostic Capabilities: Includes detailed diagnostic trees, error code interpretation (if applicable to the era/system), and step-by-step fault finding. Illustration Quality: Hundreds of photos and illustrations providing visual guidance for procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Compatibility: All Windows versions, Mac OS X, Web Browsers (desktop, laptop, smartphone, tablet) Print Quality Printability: Fully printable, allowing users to select and print specific pages or the entire document Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Requirements Software Requirements: Adobe Acrobat Reader (or compatible PDF viewer), WinZip (or compatible unarchiver) Delivery Download Speed: Speed Download ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Engine Displacement: 997.6 cc (60.9 cu in) Bore X Stroke: 97 x 67.5 mm Valve Train: DOHC, 4 valves per cylinder, gear-driven camshafts (Rotax design) Compression Ratio: 12.3:1 (Typical for this generation) Performance Horsepower: ~140 HP @ 9,000 rpm (Varies slightly by year/spec) Torque: ~74 lb-ft @ 7,500 rpm (Varies slightly by year/spec) Fuel System Fuel Delivery: Fuel Injection (Likely Magneti Marelli or similar Italian system) Fuel Type: Unleaded Premium (95 RON / 91 AKI or higher) Lubrication Oil Type: Fully synthetic motorcycle specific oil, SAE 10W-40 or 15W-50 (refer to manual for precise specification) Oil Capacity: ~3.5 Liters (with filter change) - exact figure to be confirmed in manual Cooling System Coolant Type: Ethylene glycol based antifreeze mixture (e.g., 50/50 coolant/distilled water) 🔧 Transmission Standard Transmission Type: 6-Speed Sequential Manual Optional Optional Transmission: N/A (Standard 6-speed manual) Features Clutch Type: Hydraulically Actuated Wet Multi-plate Clutch Final Drive: O-ring sealed chain Transmission Fluid Transmission Oil Type: SAE 75W-90 Gear Oil (Specific specification to be confirmed in manual) 📐 Dimensions Exterior Length: ~2040 mm (Approximate, specific figure to be confirmed) Width: ~720 mm (Approximate, excluding mirrors) Height: ~1105 mm (Approximate, seat height) Weights Dry Weight: ~185 kg (Approximate, without fluids) Wet Weight: ~205 kg (Approximate, with all fluids) Wheels And Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 Front Wheel Size: 3.50 x 17 Rear Wheel Size: 6.00 x 17 Wheel Bolt Pattern: N/A (Spoked or cast alloy wheels with hub mounting) 🛡️ Safety Features Ratings Safety Certification: CE, Euro 3 emissions (standard for the era) Active Features Braking System: Dual 320mm front discs with 4-piston radial calipers, Single 220mm rear disc with 2-piston caliper. ABS was optional on some later models/markets. Lighting: Halogen headlights, LED taillight Passive Features Frame Construction: Aluminum twin-spar frame Suspension Type: Fully adjustable 43mm upside-down front forks, adjustable rear monoshock with progressive linkage 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and digital speedometer, odometer, trip meter, coolant temperature gauge, clock, warning lights. (Advanced for its time, but no integrated multimedia). Driver Assistance ABS Availability: Optional on later models, not standard across all 2004-2010 units. Specific model year and market variants should be checked. Connectivity Connectivity Features: N/A (Motorcycle of this era did not feature Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000-6,000 km or annually (refer to manual for precise intervals and conditions) Valve Clearance Check: Every 12,000-16,000 km (Critical interval for V-twin engines, refer...
DOHC, 4 valves per cylinder, gear-driven camshafts (Rotax design)
Compression Ratio:
12.3:1 (Typical for this generation)
Performance
Horsepower:
~140 HP @ 9,000 rpm (Varies slightly by year/spec)
Torque:
~74 lb-ft @ 7,500 rpm (Varies slightly by year/spec)
Fuel System
Fuel Delivery:
Fuel Injection (Likely Magneti Marelli or similar Italian system)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI or higher)
Lubrication
Oil Type:
Fully synthetic motorcycle specific oil, SAE 10W-40 or 15W-50 (refer to manual for precise specification)
Oil Capacity:
~3.5 Liters (with filter change) - exact figure to be confirmed in manual
Cooling System
Coolant Type:
Ethylene glycol based antifreeze mixture (e.g., 50/50 coolant/distilled water)
🔧 Transmission
Standard
Transmission Type:
6-Speed Sequential Manual
Optional
Optional Transmission:
N/A (Standard 6-speed manual)
Features
Clutch Type:
Hydraulically Actuated Wet Multi-plate Clutch
Final Drive:
O-ring sealed chain
Transmission Fluid
Transmission Oil Type:
SAE 75W-90 Gear Oil (Specific specification to be confirmed in manual)
📐 Dimensions
Exterior
Length:
~2040 mm (Approximate, specific figure to be confirmed)
Width:
~720 mm (Approximate, excluding mirrors)
Height:
~1105 mm (Approximate, seat height)
Weights
Dry Weight:
~185 kg (Approximate, without fluids)
Wet Weight:
~205 kg (Approximate, with all fluids)
Wheels And Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17
Front Wheel Size:
3.50 x 17
Rear Wheel Size:
6.00 x 17
Wheel Bolt Pattern:
N/A (Spoked or cast alloy wheels with hub mounting)
🛡️ Safety Features
Ratings
Safety Certification:
CE, Euro 3 emissions (standard for the era)
Active Features
Braking System:
Dual 320mm front discs with 4-piston radial calipers, Single 220mm rear disc with 2-piston caliper. ABS was optional on some later models/markets.
Lighting:
Halogen headlights, LED taillight
Passive Features
Frame Construction:
Aluminum twin-spar frame
Suspension Type:
Fully adjustable 43mm upside-down front forks, adjustable rear monoshock with progressive linkage
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and digital speedometer, odometer, trip meter, coolant temperature gauge, clock, warning lights. (Advanced for its time, but no integrated multimedia).
Driver Assistance
ABS Availability:
Optional on later models, not standard across all 2004-2010 units. Specific model year and market variants should be checked.
Connectivity
Connectivity Features:
N/A (Motorcycle of this era did not feature Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km or annually (refer to manual for precise intervals and conditions)
Valve Clearance Check:
Every 12,000-16,000 km (Critical interval for V-twin engines, refer to manual)
Spark Plug Replacement:
Every 10,000-12,000 km
Chain And Sprocket Maintenance:
Regular cleaning, lubrication, and tension adjustment (every 500-1000 km)
Fluid Specifications
Brake Fluid Type:
DOT 4 (Refer to manual for specific DOT rating and replacement interval)
Coolant Specification:
Ethylene Glycol based antifreeze, typically 50/50 mix with distilled water
Known Issues
Common Wear Items:
Clutch plates, fuel pump, voltage regulator, stator (common on many Aprilias of this era), fork seals.
Electrical Gremlins:
Some owners report minor electrical quirks or connector issues, necessitating thorough inspection and connection maintenance.
Maintenance Focus
Key Maintenance Points:
Regular servicing of the engine's valve train, fuel system checks, and ensuring the electrical system is clean and secure are paramount for longevity and performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its racing heritage, particularly in Grand Prix motorcycle racing and Superbike championships. Known for innovative engineering and performance-oriented motorcycles.
Model Evolution
Rs Lineage:
The RSV 1000 R is the successor to earlier Aprilia V-twin sportbikes, building on the RSV Mille platform. This generation incorporated refinements and updates to maintain competitiveness.
Engine Development:
The 997.6cc Rotax-designed V-twin engine was a key component, known for its torque and character, and was used across various Aprilia models.
Consistently praised by motorcycle publications for its potent V-twin engine, sharp handling, and distinct Italian character, often winning comparisons against rivals.
Racing Provenance:
The RSV platform has a strong racing pedigree, with the RSV4 becoming a dominant force in WSBK. The RSV 1000 R shares DNA with these championship-winning machines.