Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 Variant: Factory Codes Manual Product Name: Aprilia RSV Mille 2000 Factory Service Repair Manual Introduction Market Position Target Audience: Owner-operators, independent workshops, and enthusiasts seeking official-level repair information. Competitive Analysis Value Proposition: Provides the same detailed information as official dealer workshop manuals, offering a cost-effective solution for maintaining the RSV Mille. Key Features Diagrams: Features step-by-step diagrams for all workshop procedures. Usability: Designed for simplicity and ease of use by mechanics and DIY enthusiasts. Scope: Covers every part of the Aprilia RSV Mille 2000 Factory. Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for the Aprilia RSV Mille 2000 Factory model. Page Count Estimated Page Count: Varies (as original dealer manual equivalent) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, overhaul, and component diagnostics. Fuel And Lubrication System: Carburetor service, fuel injection (if applicable), oil pump, lubrication circuits, fluid capacities, and oil specifications. Cooling System: Radiator, cooling fan, thermostat, coolant specifications, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starter motor, and electronic control unit (ECU) diagnostics. Chassis: Frame, suspension (front and rear), steering system, wheels, and bearings. Brakes: Brake system components, hydraulic lines, caliper service, master cylinder, brake fluid specifications, and bleeding. Bodywork: Fairing removal and installation, body panel service, and accessory mounting. Procedures Included Maintenance: Periodic maintenance schedules, tune-up procedures, fluid changes, filter replacements, and inspections. Repair: Step-by-step instructions for common and complex repairs across all major systems. Diagnostics: Troubleshooting guides and diagnostic procedures for identifying and resolving issues. Torque Settings: Comprehensive list of torque specifications for all fasteners. Fluid Capacities: Exact fluid capacities for engine oil, coolant, brake fluid, and gearbox oil. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics. Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac. Requirements: Requires Adobe PDF Reader and WinZip (or equivalent unzipping software). Interactivity: Supports zoom in/out functionality for detailed viewing. Print Quality Quality: High-resolution PDF, ensuring clarity of text and diagrams for printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Displacement: 998cc (998 cubic centimeters) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Cooling Method: Liquid-cooled Performance Horsepower: Approx. 130-135 HP (at crank, depending on specific market tuning) Torque: Approx. 98-100 Nm (at crank) Fuel System Carburetion: Mikuni BSR 40 flat-slide carburetors (typical for this model year) Fuel Type: Unleaded gasoline Lubrication Oil Type: Refer to manual for specific grades (e.g., SAE 10W-40, JASO MA certified) Oil Capacity: Refer to manual for exact capacity (typically around 3.5-4.0 liters with filter change) Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Gear Ratios: Detailed gear ratios available in the manual. Final Drive: Chain drive Gearbox Oil Type: Refer to manual for specific grades (e.g., SAE 75W-90, API GL-4/GL-5) Dimensions Exterior Length: Refer to manual for exact dimensions Width: Refer to manual for exact dimensions Height: Refer to manual for exact dimensions Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) (with fluids) Safety Features Ratings Safety Standards: Designed to meet European motorcycle safety standards of the era. Active Features Brakes: Dual 320mm discs with 4-piston calipers (front), Single 240mm disc with 2-piston caliper (rear). Passive Features Lighting: Halogen headlights, LED taillight. Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meter, coolant temperature, and warning lights. Driver Assistance ABS: Not typically equipped on the 2000 model year unless specified by specific regional variants (check manual). Connectivity Diagnostic Ports: Specific diagnostic connectors for ECU access (covered in electrical section). Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 5,000 - 7,500 km or annually. Major Service Interval: Refer to manual for detailed intervals for valve clearance checks, spark plug replacement, etc. (e.g., 10,000 - 15,000 km). Fluid Specifications Coolant Type: Refer to manual (typically ethylene glycol-based, pre-diluted). Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, fork seals, spark plugs, cam chain tensioners (routine inspection recommended). Electrical Gremlins: Occasional issues with wiring harnesses or voltage regulators, detailed troubleshooting in the manual. Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian manufacturer renowned for its racing heritage and performance motorcycles. Model Evolution Genesis: The RSV Mille marked Aprilia's entry into the liter-class superbike segment, leveraging their V-twin engine expertise from racing. Production Production Years For First Gen: 1998-2003 (RSV Mille and Mille R) Awards & Recognition Recognitions Performance Acclaim: The RSV Mille was praised for its potent V-twin engine, sharp handling, and racing-derived chassis by motorcycle...