🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV Mille (initial generation) Codes Chassis Code: RP (may vary slightly by specific sub-model/year) Engine Code: Rotax 60° V-Twin (specific code depends on variant, e.g., RGV1000 for early models with reference to engine origin) 👋 Introduction Market Position Category: Sportbike / Superbike Target Audience: Performance motorcycle enthusiasts, track day riders, and owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors: Ducati 916/996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR/954RR, Kawasaki ZX-9R. Key Features Design Philosophy: Aprilia's focus on Italian design, potent V-twin engine performance, and high-quality chassis components. 📋 Manual Details Coverage Areas Applicable Years: Primarily 2002, but applicable to a wider range of the first generation RSV Mille, typically from 1997-2003/2004. Page Count Total Pages: 386 Manual Type Type: Service and Repair Manual Language Language: Likely English (standard for major service manuals, confirmation may be needed) Format Format: Digital (PDF is common, though printed versions exist) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, torque specifications, valve clearance, timing, cooling system, lubrication system. Fuel System: Carburetor tuning and rebuilding (Keihin CVK or similar depending on specific variant), fuel pump, fuel tank, lines. Ignition System: Ignition timing, coil testing, spark plug specifications, CDI unit. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starter system, instrumentation. Transmission Drivetrain: Clutch operation and replacement, gearbox disassembly and assembly, gear ratios, chain and sprocket maintenance. Suspension: Front fork service and overhaul (including oil type and level), rear shock absorber adjustment and replacement, linkages. Brakes: Brake caliper overhaul, master cylinder service, brake fluid types and bleeding procedures, rotor specifications, pad replacement. Steering: Steering head bearing adjustment and replacement, handlebar mounting. Cooling System: Radiator, fan, thermostat, coolant types and capacities, bleeding procedures. Exhaust System: Exhaust pipe mounting, mufflers, gasket replacement. Bodywork Frame: Fairing removal and installation, seat, fuel tank mounting, frame inspection. Procedures Included Scheduled Maintenance: Oil changes, filter replacement, chain adjustment, spark plug replacement, valve clearance checks, brake fluid flushes. Troubleshooting: Diagnostic flowcharts for common issues, electrical system faults, engine performance problems. Component Rebuild: Detailed step-by-step instructions for overhauling major components like engines, carburetors, and brake calipers. Adjustment Calibration: Carburetor synchronization, chain slack, suspension settings, steering head torque. Specifications Tables: Comprehensive tables of all critical torque values, fluid capacities, wear limits, and electrical resistance. Technical Depth Depth: Comprehensive, covering from basic servicing to complete engine and chassis rebuilds. Diagnostic Capability: Detailed diagnostic procedures, including checking electrical signals, fuel delivery, and mechanical tolerances. 📊 Manual Specifications File Format Digital Format: Likely PDF, offering searchability and print-on-demand capability. Print Quality Print Quality: If printed, typically black and white with clear diagrams and text. Digital format preserves original quality. Binding Type Binding: N/A for digital format. If printed, typically spiral-bound for lay-flat use or perfect bound. Paper Type Paper Quality: N/A for digital format. If printed, typically on durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 60° V-twin, DOHC, 4 valves per cylinder. Displacement: 998 cc (for most common variant; some early models might be slightly different or refer to specific Italian market configurations). Bore X Stroke: 97 mm x 67.5 mm (typical for 998cc variant) Compression Ratio: 10.8:1 (typical) Performance Horsepower: Approx. 130-135 HP @ 9,250 RPM (at crank, depending on specific tuning and market). Torque: Approx. 102 Nm (75 lb-ft) @ 7,500 RPM (at crank, depending on specific tuning and market). Fuel System Carburetors: Twin Keihin 54mm CV (Constant Velocity) carburetors (typical for 2002 model). Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential Optional Optional Gearbox: N/A (standard for the model) Features Clutch Type: Hydraulically operated, wet multi-plate clutch. Final Drive: Chain drive, 530 O-ring type. 📐 Dimensions Exterior Length: Approx. 2,050 mm (80.7 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1,125 mm (44.3 in) at seat Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 214 kg (472 lbs) (fully fueled) Fuel Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Ratings Safety Classification: N/A (motorcycles are not rated by agencies like NHTSA or Euro NCAP in the same way cars are). Active Features Braking System: Dual 320mm discs with 4-piston radial calipers (front), Single 220mm disc with 2-piston caliper (rear). Suspension Features: Adjustable front forks (preload, compression, rebound), adjustable rear monoshock (preload, rebound). Passive Features Lighting: Dual halogen headlights, LED taillight. Frame Type: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and digital speedometer, trip computer, coolant temperature gauge, clock. Driver Assistance Electronic Aids: Basic for its era. No advanced electronic rider aids like traction control or ABS as standard on this model year. Some later variants might have...