🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Internal Model Code: RP 👋 Introduction Market Position Positioning: The Aprilia RSV Mille of this era was a flagship sportbike, known for its Italian engineering, powerful V-twin engine, and premium components. It competed in the superbike segment against major Japanese and European manufacturers. Competitive Analysis Competitors: Dominated by bikes like the Ducati 996/998, Yamaha YZF-R1, Honda CBR929RR/954RR, Suzuki GSX-R1000, and Kawasaki ZX-9R. Key Features Performance Highlights: V-twin torque, sophisticated chassis, excellent handling, distinctive styling. Manual Value Proposition Dealer Level Content: This manual provides the same in-depth technical information, diagrams, and procedures that official Aprilia dealerships use, empowering owners and independent workshops with factory-level knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service & Repair Additional Coverage: Diagnostics, Troubleshooting, Maintenance, Overhaul, Electrical Systems, Chassis Components Page Count Estimated Pages: Extensive (specific count not provided, but indicative of comprehensive dealer-level documentation) Manual Type Type: Professional Workshop Manual Language Language: English Format Format: Downloadable Digital Format (assumed PDF or similar) 📖 Manual Coverage Systems Covered Engine: V-Twin, 4-stroke, liquid-cooled, DOHC, 4 valves per cylinder Fuel System: Electronic Fuel Injection (EFI), fuel pump, injectors, throttle body assembly Ignition System: Electronic ignition, coil-on-plug Cooling System: Radiator, fan, coolant circulation, thermostat Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers Transmission: 6-speed constant mesh gearbox, clutch operation (hydraulic actuation) Drivetrain: Chain drive system, rear sprocket, front sprocket, chain maintenance Frame Chassis: Aluminum twin-spar frame, subframe, swingarm Suspension Front: Telescopic forks (e.g., Öhlins or Marzocchi for some variants), adjustability (preload, rebound, compression), fork seal replacement, oil changes Suspension Rear: Monoshock rear suspension, adjustable linkage, shock absorber maintenance, rebuild procedures Brakes Front: Dual hydraulic disc brakes, caliper identification (e.g., Brembo), pad replacement, fluid bleeding, disc inspection Brakes Rear: Single hydraulic disc brake, caliper, pad replacement, fluid bleeding, disc inspection Wheels Tires: Wheel bearing maintenance, tire mounting/balancing, recommended tire sizes Electrical System: Battery, charging system (alternator/stator), starter motor, lighting (headlights, taillights, indicators), wiring diagrams, fuses, relays Instrumentation Controls: Dashboard layout, gauge functions, switchgear operation Bodywork: Fairings, fuel tank, seat, tail section, removal and installation procedures Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid flush, coolant flush Engine Overhaul: Top-end rebuild, bottom-end rebuild, piston ring replacement, valve clearance adjustment, gasket replacement Fuel System Diagnosis: EFI troubleshooting, injector cleaning/testing, fuel pressure testing Electrical Troubleshooting: Wiring fault finding using diagrams, component testing, multimeter usage Suspension Tuning: Fork and shock adjustment guidance, suspension rebuilds Brake System Service: Caliprer rebuilds, master cylinder service, bleeding procedures Clutch Service: Hydraulic clutch system maintenance, bleeding Bodywork Repair: Fairing repair and replacement, mounting point checks Technical Depth Depth: Comprehensive - from basic rider maintenance to full workshop-level engine and chassis overhauls Diagnostics Focus: Detailed diagnostic procedures for all major systems Torque Specifications: All critical fasteners and components Special Tools: Identification and usage of specific tools required for certain procedures 📊 Manual Specifications File Format Digital Format: Likely PDF, enabling searchability and easy navigation. Quality is described as 'Top Quality Professional'. Print Quality Print Readability: High clarity for text and diagrams, suitable for printing if desired. Binding Type Binding Physical: Not applicable for downloadable version, but dealer manuals are typically professionally bound. Paper Type Paper Physical: Not applicable for downloadable version, but dealer manuals often use durable paper stock. ⚙️ Engine Specifications Primary Engine Engine Type: Rotax 60-degree V-twin, 4-stroke Displacement: 998 cc Bore X Stroke: 97 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder, chain driven Cooling System: Liquid-cooled Performance Horsepower Claimed: Approx. 126-133 hp @ 9,500 rpm (depending on market and specific tune) Torque Claimed: Approx. 100 Nm (74 lb-ft) @ 7,500 rpm Fuel System Induction: Electronic Fuel Injection (EFI), dual injectors per cylinder Throttle Body: Dual Ø 53 mm throttle bodies Fuel Pump: Internal in-tank electric pump Ignition System Ignition Type: Electronic ignition, Coil-on-plug (COP) Lubrication Oil System: Wet sump with oil cooler Oil Type Specification: Refer to manual for exact specification, typically a high-quality synthetic motorcycle oil meeting API SG or higher and JASO MA standard, e.g., Motul 5100 15W-50 or similar. Oil Capacity Approx: Approx. 3.5 Liters with filter change 🔧 Transmission Standard Type: 6-speed, constant mesh Gear Ratios: Specific ratios available in manual, typically optimized for sport riding. Features Clutch Type: Wet multi-plate, hydraulically operated Clutch Fluid: DOT 4 brake fluid Drivetrain Final Drive: 530 O-ring chain 📐 Dimensions Exterior Length Approx: 2025 mm Width Approx: 720 mm (at handlebars) Height Approx: 1130 mm (at seat) Wheelbase Approx: 1410 mm Weights Dry Weight Approx: 195 kg Wet Weight Approx: 213 kg (fully fueled, fluids) Load Capacity: Typically designed for rider and minimal passenger weight; refer to manual for specific limits. 🛡️ Safety Features Ratings Crash Test Data: Motorcycles are not typically subjected to standardized crash test ratings...