APRILIA SCARABEO 125 200 Service Repair PDF Manual Download
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo Sub Model: 125 Year: 200 Codes Vin Structure: Refer to manual for specific VIN structure 👋 Introduction Market Position Segment: Premium urban scooter, known for its distinctive design and comfortable ride. Competitive Analysis Competitors: Competes with other 125cc premium scooters such as Vespa Primavera 125, Honda SH125i, and Yamaha XMAX 125. Key Features Design Philosophy: Combines classic styling with modern Italian engineering, offering a stylish and practical urban mobility solution. Unique Selling Proposition: Distinctive retro-modern aesthetic, comfortable riding position, and Aprilia's reputation for performance and build quality. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Page Count Estimated Pages: Comprehensive, exact page count not specified but implied to be extensive for "every service and repair job" 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnosis and repair of the 125cc engine, including ignition, fuel injection, and emissions control systems. Transmission: Coverage of the automatic CVT transmission, including belt inspection, variator maintenance, and clutch assembly. Brakes: Front and rear brake system maintenance and repair, including hydraulic components, disc and pad replacement, and bleeding procedures. Suspension And Steering: Front fork and rear shock absorber servicing, fork seal replacement, steering head bearing maintenance, and wheel alignment checks. Electrical System: Comprehensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams. Fuel System: Fuel tank, fuel pump, fuel filter replacement, and injector servicing for the fuel injected engine. Cooling System: Maintenance of the liquid-cooled system, including coolant checks, radiator service, and water pump inspection. Bodywork And Frame: Panels removal and installation, seat adjustment, fairing repair, and frame integrity checks. Diagnostic Procedures: Troubleshooting guides and diagnostic flowcharts for common issues and system failures. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though Scarabeo typically uses belt drive), tire pressure checks. Major Repairs: Engine rebuilds, gearbox servicing, electrical component replacement, carburetor overhaul (if applicable to specific sub-models, though 125cc is typically injected), exhaust system repair. Troubleshooting: Step-by-step guides for diagnosing and resolving performance issues, starting problems, electrical faults, and other mechanical failures. Component Overhaul: Detailed instructions for disassembling, inspecting, cleaning, and reassembling major components like the engine, transmission, and suspension. Specification Data: Torque specifications for all fasteners, component clearances, fluid capacities, and electrical resistance values. Technical Depth Depth Of Coverage: Factory-level detail covering routine maintenance, intermediate repairs, and complete engine/component overhauls, suitable for both amateur and professional technicians. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High-resolution graphics and diagrams for clarity, enabling detailed visual guidance. Binding Type Delivery Method: Digital Download (Instant Access) Paper Type Printability: Printable for physical use, allowing users to create a tangible reference manual. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder (specific engine code may vary by sub-model, typically Piaggio LEADER series). Displacement: Approximately 124cc (exact displacement should be verified with specific model year data). Bore X Stroke: Refer to manual for specific measurements. Valve Train: SOHC, 2 valves per cylinder (typical for this engine family). Performance Horsepower: Typically around 11-12 HP at 8000-9000 RPM, subject to emissions regulations and specific tuning. Torque: Around 10-11 Nm at 6000-7000 RPM, subject to specific tuning. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by Weber-Marelli or similar, with a throttle body. Fuel Type: Unleaded Petrol (Gasoline) Fuel Capacity: Approximately 7-8 Liters (check manual for exact figure). Engine Codes Engine Family: Piaggio LEADER engine family (common across many Piaggio group scooters). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel via gearbox Features Clutch Type: Automatic centrifugal clutch Gear Ratios: Continuously variable, managed by variator and torque converter. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions, typically around 1900-2000 mm. Width: Refer to manual for exact dimensions, typically around 730-750 mm. Height: Refer to manual for exact dimensions, typically around 1350-1400 mm (seat height lower). Weights Dry Weight: Approximately 140-150 kg, subject to specific configurations. Gross Vehicle Weight Rating: Refer to manual for specific GVWR. Wheels And Tires Front Tire Size: Typically 16-inch front, e.g., 110/70-16. Rear Tire Size: Typically 14-inch rear, e.g., 130/70-14. Wheel Type: Alloy wheels. 🛡️ Safety Features Ratings Safety Standards: Meets relevant European safety standards (e.g., Euro 3 or Euro 4 depending on year). Active Features Braking System: Disc brakes front and rear. Some models may feature ABS as an option. Passive Features Lighting: Halogen headlight, LED tail light and indicators (depending on year). Frame Construction: High-strength steel frame for structural integrity. 💡 Technology Features Infotainment Dashboard Features: Digital/analog instrument cluster with speedometer, tachometer, fuel gauge, clock, and indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) may be available on certain model years or trims,...
Premium urban scooter, known for its distinctive design and comfortable ride.
Competitive Analysis
Competitors:
Competes with other 125cc premium scooters such as Vespa Primavera 125, Honda SH125i, and Yamaha XMAX 125.
Key Features
Design Philosophy:
Combines classic styling with modern Italian engineering, offering a stylish and practical urban mobility solution.
Unique Selling Proposition:
Distinctive retro-modern aesthetic, comfortable riding position, and Aprilia's reputation for performance and build quality.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
PDF
Page Count
Estimated Pages:
Comprehensive, exact page count not specified but implied to be extensive for "every service and repair job"
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnosis and repair of the 125cc engine, including ignition, fuel injection, and emissions control systems.
Transmission:
Coverage of the automatic CVT transmission, including belt inspection, variator maintenance, and clutch assembly.
Brakes:
Front and rear brake system maintenance and repair, including hydraulic components, disc and pad replacement, and bleeding procedures.
Suspension And Steering:
Front fork and rear shock absorber servicing, fork seal replacement, steering head bearing maintenance, and wheel alignment checks.
Electrical System:
Comprehensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams.
Fuel System:
Fuel tank, fuel pump, fuel filter replacement, and injector servicing for the fuel injected engine.
Cooling System:
Maintenance of the liquid-cooled system, including coolant checks, radiator service, and water pump inspection.
Bodywork And Frame:
Panels removal and installation, seat adjustment, fairing repair, and frame integrity checks.
Diagnostic Procedures:
Troubleshooting guides and diagnostic flowcharts for common issues and system failures.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though Scarabeo typically uses belt drive), tire pressure checks.
Major Repairs:
Engine rebuilds, gearbox servicing, electrical component replacement, carburetor overhaul (if applicable to specific sub-models, though 125cc is typically injected), exhaust system repair.
Troubleshooting:
Step-by-step guides for diagnosing and resolving performance issues, starting problems, electrical faults, and other mechanical failures.
Component Overhaul:
Detailed instructions for disassembling, inspecting, cleaning, and reassembling major components like the engine, transmission, and suspension.
Specification Data:
Torque specifications for all fasteners, component clearances, fluid capacities, and electrical resistance values.
Technical Depth
Depth Of Coverage:
Factory-level detail covering routine maintenance, intermediate repairs, and complete engine/component overhauls, suitable for both amateur and professional technicians.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution graphics and diagrams for clarity, enabling detailed visual guidance.
Binding Type
Delivery Method:
Digital Download (Instant Access)
Paper Type
Printability:
Printable for physical use, allowing users to create a tangible reference manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder (specific engine code may vary by sub-model, typically Piaggio LEADER series).
Displacement:
Approximately 124cc (exact displacement should be verified with specific model year data).
Bore X Stroke:
Refer to manual for specific measurements.
Valve Train:
SOHC, 2 valves per cylinder (typical for this engine family).
Performance
Horsepower:
Typically around 11-12 HP at 8000-9000 RPM, subject to emissions regulations and specific tuning.
Torque:
Around 10-11 Nm at 6000-7000 RPM, subject to specific tuning.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) by Weber-Marelli or similar, with a throttle body.
Fuel Type:
Unleaded Petrol (Gasoline)
Fuel Capacity:
Approximately 7-8 Liters (check manual for exact figure).
Engine Codes
Engine Family:
Piaggio LEADER engine family (common across many Piaggio group scooters).
Continuously variable, managed by variator and torque converter.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions, typically around 1900-2000 mm.
Width:
Refer to manual for exact dimensions, typically around 730-750 mm.
Height:
Refer to manual for exact dimensions, typically around 1350-1400 mm (seat height lower).
Weights
Dry Weight:
Approximately 140-150 kg, subject to specific configurations.
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
Wheels And Tires
Front Tire Size:
Typically 16-inch front, e.g., 110/70-16.
Rear Tire Size:
Typically 14-inch rear, e.g., 130/70-14.
Wheel Type:
Alloy wheels.
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European safety standards (e.g., Euro 3 or Euro 4 depending on year).
Active Features
Braking System:
Disc brakes front and rear. Some models may feature ABS as an option.
Passive Features
Lighting:
Halogen headlight, LED tail light and indicators (depending on year).
Frame Construction:
High-strength steel frame for structural integrity.
💡 Technology Features
Infotainment
Dashboard Features:
Digital/analog instrument cluster with speedometer, tachometer, fuel gauge, clock, and indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be available on certain model years or trims, significantly enhancing braking safety.
Connectivity
Charging Ports:
Some models may be equipped with a 12V power outlet or USB charging port for device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or annually. Refer to the manual for precise intervals based on usage.
Air Filter Replacement:
Check every 5,000 km, replace as needed or every 10,000 km.
Spark Plug Replacement:
Typically every 10,000 km, consult manual for exact type and gap.
Cvt Belt Inspection Replacement:
Inspect every 10,000 km, replace typically between 15,000 - 20,000 km or when wear is evident.
Fluid Specifications
Engine Oil Type:
SAE 5W-40, API SG or higher (or specified by Aprilia. Check manual for exact grade and API classification).
Engine Oil Capacity:
Approximately 1.0 - 1.2 Liters (with filter change). Refer to manual for precise capacity.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (check manual for specific recommendation).
Known Issues
Common Wear Items:
Brake pads, tires, CVT belt, and suspension bushings are common wear items.
Potential Electrical Issues:
As with many scooters, voltage regulator failure and issues with starter solenoids or wiring harnesses can occur over time.
Fuel System Maintenance:
Regular fuel filter replacement and injector cleaning can prevent performance degradation.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer, part of the Piaggio Group, known for its sporty motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in the mid-1990s, is characterized by its large-diameter wheels and comfortable, upright riding position, distinguishing it from many contemporary scooters.
Engine Platform:
The 125cc model typically utilizes the proven Piaggio LEADER engine, which has seen updates over the years to meet emissions standards.
Production
Manufacturing Location:
Primarily manufactured in Italy by the Piaggio Group.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Scarabeo line is generally well-regarded for its design, comfort, and practicality as a stylish urban commuter.