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APRILIA SCARABEO 250 Workshop Repair Manual 2005

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 250 Year: 2005 Codes Engine Code: LEADER M281M Chassis Code: VT 👋 Introduction Market Position Segment: Premium Scooter, Urban Commuter Target Audience: Riders seeking a stylish, reliable, and comfortable scooter for city commuting and occasional touring. Competitive Analysis Key Competitors 2005: Piaggio Beverly 250, Vespa GTS 250, Kymco Xciting 250, Suzuki Burgman 250. Key Features Design: Distinctive Italian styling with flowing lines and comfortable ergonomics. Performance: Sufficient power for highway speeds and confident city riding. Practicality: Under-seat storage, comfortable seating for rider and passenger. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Pages: 400+ Manual Type Type: Professional Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine service, including disassembly, assembly, tuning, and diagnostics for the 250cc LEADER engine. Transmission: Automatic CVT transmission service, clutch inspection and replacement, gear reduction unit. Fuel System: Fuel injection system (EFI) diagnostics, injector servicing, fuel pump testing, fuel pressure regulation. Electrical System: Wiring diagrams, lighting systems, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, instrumentation. Brakes: Front and rear brake system overhaul, hydraulic fluid replacement, caliper service, disc inspection, brake lever and pedal adjustments. Suspension: Front fork service (oil replacement, seal replacement), rear shock absorber inspection and replacement, swingarm lubrication. Cooling System: Radiator service, coolant replacement, fan operation, thermostat testing. Chassis And Frame: Frame inspection, steering head bearing service, swingarm and linkage maintenance. Bodywork And Trim: Panel removal and installation, seat servicing, fairing components, lighting fixtures. Procedures Included Maintenance: Routine maintenance tasks, scheduled service intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic flowcharts and guides for common issues related to starting, running, electrical faults, and braking. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Complete engine and transmission rebuild procedures. Diagnostics: Diagnostic procedures for the fuel injection system, ignition system, and other electronic components. Technical Depth Depth: Comprehensive, from basic fluid changes to full engine and transmission rebuilds, including electronic diagnostics. 📊 Manual Specifications File Format Digital Format: Searchable PDF with clickable links for navigation. Print Quality Print Readability: High-resolution scans suitable for printing with clear text and diagrams. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 244.3 cc Bore X Stroke: 72 mm x 60 mm Compression Ratio: 10.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 22 HP (16.4 kW) @ 7,500 RPM (European spec) Torque: Approx. 22 Nm (16.2 lb-ft) @ 6,000 RPM (European spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 9.2 Liters (2.4 US gallons) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with engine speed sensor and torque server. Features Clutch Type: Automatic centrifugal dry clutch Final Drive: Gear reduction unit 📐 Dimensions Exterior Length: Approx. 2070 mm (81.5 in) Width: Approx. 750 mm (29.5 in) Height: Approx. 1350 mm (53.1 in) Wheelbase: Approx. 1430 mm (56.3 in) Seat Height: Approx. 780 mm (30.7 in) Weights Dry Weight: Approx. 160 kg (353 lbs) Gross Vehicle Weight Rating: Approx. 350 kg (772 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter not typically subject to NHTSA car ratings) Active Features Brakes: Front: 260mm Disc, Rear: 240mm Disc (Combined Braking System optional on some markets) Lighting: Halogen headlight, LED taillight, standard turn signals. Passive Features Frame Construction: High-strength steel monocoque frame. Tires: Front: 110/70-16, Rear: 140/70-15 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for fuel level, odometer, clock, and warning lights. Driver Assistance ABS: ABS was an optional feature on some markets for this model. Connectivity Connectivity Features: N/A (No integrated smartphone or advanced electronic connectivity for the 2005 model). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months, whichever comes first. Air Filter Interval: Inspect every 5,000 km (3,000 miles), clean/replace as needed. Spark Plug Interval: Replace every 10,000 km (6,000 miles). Belt Drive Interval: Inspect/replace between 15,000-20,000 km (9,000-12,000 miles). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG/SH or JASO MA certified motorcycle oil. Engine Oil Capacity: Approx. 1.2 Liters (1.3 US quarts) with filter change. Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Drive belt, voltage regulator, rear shock absorber seals, wheel bearings. Typical Problems: Occasional issues with the fuel pump relay or starter motor solenoid; proper maintenance of the cooling system is crucial. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Aprilia Legacy: Founded in 1945, Aprilia is renowned for its success in motorcycle racing and its innovative scooter designs....
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APRILIA SCARABEO 250 Workshop Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 250
Year:
2005
Codes
Engine Code:
LEADER M281M
Chassis Code:
VT
👋 Introduction
Market Position
Segment:
Premium Scooter, Urban Commuter
Target Audience:
Riders seeking a stylish, reliable, and comfortable scooter for city commuting and occasional touring.
Competitive Analysis
Key Competitors 2005:
Piaggio Beverly 250, Vespa GTS 250, Kymco Xciting 250, Suzuki Burgman 250.
Key Features
Design:
Distinctive Italian styling with flowing lines and comfortable ergonomics.
Performance:
Sufficient power for highway speeds and confident city riding.
Practicality:
Under-seat storage, comfortable seating for rider and passenger.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Pages:
400+
Manual Type
Type:
Professional Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, including disassembly, assembly, tuning, and diagnostics for the 250cc LEADER engine.
Transmission:
Automatic CVT transmission service, clutch inspection and replacement, gear reduction unit.
Fuel System:
Fuel injection system (EFI) diagnostics, injector servicing, fuel pump testing, fuel pressure regulation.
Electrical System:
Wiring diagrams, lighting systems, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, instrumentation.
Brakes:
Front and rear brake system overhaul, hydraulic fluid replacement, caliper service, disc inspection, brake lever and pedal adjustments.
Suspension:
Front fork service (oil replacement, seal replacement), rear shock absorber inspection and replacement, swingarm lubrication.
Cooling System:
Radiator service, coolant replacement, fan operation, thermostat testing.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm and linkage maintenance.
Bodywork And Trim:
Panel removal and installation, seat servicing, fairing components, lighting fixtures.
Procedures Included
Maintenance:
Routine maintenance tasks, scheduled service intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic flowcharts and guides for common issues related to starting, running, electrical faults, and braking.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnostics:
Diagnostic procedures for the fuel injection system, ignition system, and other electronic components.
Technical Depth
Depth:
Comprehensive, from basic fluid changes to full engine and transmission rebuilds, including electronic diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with clickable links for navigation.
Print Quality
Print Readability:
High-resolution scans suitable for printing with clear text and diagrams.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
244.3 cc
Bore X Stroke:
72 mm x 60 mm
Compression Ratio:
10.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 22 HP (16.4 kW) @ 7,500 RPM (European spec)
Torque:
Approx. 22 Nm (16.2 lb-ft) @ 6,000 RPM (European spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
9.2 Liters (2.4 US gallons)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with engine speed sensor and torque server.
Features
Clutch Type:
Automatic centrifugal dry clutch
Final Drive:
Gear reduction unit
📐 Dimensions
Exterior
Length:
Approx. 2070 mm (81.5 in)
Width:
Approx. 750 mm (29.5 in)
Height:
Approx. 1350 mm (53.1 in)
Wheelbase:
Approx. 1430 mm (56.3 in)
Seat Height:
Approx. 780 mm (30.7 in)
Weights
Dry Weight:
Approx. 160 kg (353 lbs)
Gross Vehicle Weight Rating:
Approx. 350 kg (772 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter not typically subject to NHTSA car ratings)
Active Features
Brakes:
Front: 260mm Disc, Rear: 240mm Disc (Combined Braking System optional on some markets)
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Passive Features
Frame Construction:
High-strength steel monocoque frame.
Tires:
Front: 110/70-16, Rear: 140/70-15
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital display for fuel level, odometer, clock, and warning lights.
Driver Assistance
ABS:
ABS was an optional feature on some markets for this model.
Connectivity
Connectivity Features:
N/A (No integrated smartphone or advanced electronic connectivity for the 2005 model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Interval:
Inspect every 5,000 km (3,000 miles), clean/replace as needed.
Spark Plug Interval:
Replace every 10,000 km (6,000 miles).
Belt Drive Interval:
Inspect/replace between 15,000-20,000 km (9,000-12,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG/SH or JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approx. 1.2 Liters (1.3 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt, voltage regulator, rear shock absorber seals, wheel bearings.
Typical Problems:
Occasional issues with the fuel pump relay or starter motor solenoid; proper maintenance of the cooling system is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Legacy:
Founded in 1945, Aprilia is renowned for its success in motorcycle racing and its innovative scooter designs.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in 1993, is characterized by its large-diameter wheels and elegant design, blending scooter practicality with motorcycle-like road holding.
Scarabeo 250 Introduction:
The 250cc version represented a significant step up in performance for the Scarabeo, offering enhanced capability for longer distances and higher speeds.
Production
Production Period:
The Scarabeo 250 was produced from the early 2000s through to the mid-2010s in various displacements.
Manufacturing Location:
Primarily manufactured in Italy and Spain by Aprilia (later part of the Piaggio Group).
🏆 Awards & Recognition
Recognitions
General Recognition:
The Scarabeo line generally received positive reviews for its style, comfort, and large-wheel stability in its class.
Ratings
Reliability Perception:
Generally considered reliable with diligent maintenance, consistent with Italian-made scooters of the era.
Certifications
Emissions Compliance:
Euro 2 compliant (market dependent).
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