🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Engine Variants Covered: 500cc variants 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Commuters, touring riders, experienced scooter enthusiasts seeking performance and comfort. Competitive Analysis Competitors: Piaggio X9, Gilera Nexus 500, Suzuki Burgman 400/650, Yamaha TMAX. Key Features Design Philosophy: Italian design, comfortable ergonomics, practical features for urban commuting and light touring. Scooter Characteristics: Large-capacity engine, comfortable seating, ample under-seat storage, often featuring premium components. 📋 Manual Details Coverage Areas Manual Type: Factory Service and Repair Manual Language: English Format: Digital Download (PDF) Page Count: Comprehensive (Exact count not specified, but typical for factory manuals) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, overhaul, lubrication, cooling system, fuel system (injection), ignition system, exhaust system, engine management (ECU diagnostics, sensor testing). Transmission: Automatic CVT (Continuously Variable Transmission) maintenance, repair, belt inspection, clutch operation, variator. Chassis And Frame: Frame inspection, steering system, front fork (suspension), rear shock absorbers, swingarm, bearings. Brakes: Brake system inspection, hydraulic lines, brake pads, discs, calipers, bleeding procedures, ABS (if applicable to specific models). Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system, indicators, horn, instrument cluster, ignition switch, fuses, relays, ECU connections, sensor testing. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, fuel lines, pressure testing. Cooling System: Radiator, cooling fan, coolant hoses, thermostat, water pump, fluid capacities and specifications. Bodywork And Trim: Fairing removal and installation, seat, storage compartments, mirrors, grips, body panel fasteners, trim pieces. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug checks, belt inspections), fluid level checks, brake pad replacement, tire pressure checks. Troubleshooting: Diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems. Specifications: Torque specifications for all fasteners, electrical resistance values, pressure readings, clearance measurements, component tolerances. Diagnostics: Testing of sensors, actuators, ignition system components, fuel system components, and electrical circuits. Technical Depth Depth: Comprehensive factory-level detail, covering basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures, wiring diagrams, and exploded views. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes (Text-searchable PDF) Printable: Yes High Resolution Images: Yes (Includes diagrams and illustrations) Print Quality Quality: N/A (Digital Download) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 460cc (approximate, specific variants may exist) Bore X Stroke: Typically around 92mm x 69mm (requires manual verification for exact figures) Compression Ratio: Typically around 10.5:1 to 11.0:1 (requires manual verification) Performance Horsepower: Approximately 39-40 HP @ 7500 RPM (requires manual verification for exact figures) Torque: Approximately 43 Nm (31.7 lb-ft) @ 5500 RPM (requires manual verification for exact figures) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating typically 95 RON or higher) Throttle Control: Electronic Throttle Control (ETC) on some later models. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch Transmission Fluid: Specific CVT fluid (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 2250 mm (requires manual verification) Width: Approx. 830 mm (at handlebars, requires manual verification) Height: Approx. 1390 mm (at windshield, requires manual verification) Wheelbase: Approx. 1580 mm (requires manual verification) Weights Dry Weight: Approx. 190 kg (requires manual verification) Gross Vehicle Weight Rating: Not typically specified, but consider rider + passenger + cargo limits. Fuel Tank Capacity: Approx. 14 liters (requires manual verification) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter safety is not rated by agencies like NHTSA in the same way as cars.) Active Features Braking System: Disc brakes front and rear. Some models may feature ABS (Anti-lock Braking System). Lighting: Headlight, tail light, brake lights, turn signals. Passive Features Frame Construction: Steel tube frame, designed for stability. Mirrors: Large, adjustable mirrors for rear visibility. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, coolant temperature gauge, warning lights. Driver Assistance ABS: Available on some models, providing enhanced braking control. Connectivity Charging Port: May include a 12V accessory socket for charging devices (refer to manual). Lighting Headlight Type: Halogen headlight, often dual bulbs for improved illumination. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first (typical; refer to manual for exact interval and oil type). Oil Filter Replacement: With every engine oil change (typical). Spark Plug Check Replacement: Every 12,000 km or as recommended (refer to manual for specific plug type and gap). Cvt Belt Inspection Replacement: Every 10,000 - 12,000 km (refer to manual for exact interval and belt part...
Radiator, cooling fan, coolant hoses, thermostat, water pump, fluid capacities and specifications.
Bodywork And Trim:
Fairing removal and installation, seat, storage compartments, mirrors, grips, body panel fasteners, trim pieces.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug checks, belt inspections), fluid level checks, brake pad replacement, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems.
Specifications:
Torque specifications for all fasteners, electrical resistance values, pressure readings, clearance measurements, component tolerances.
Diagnostics:
Testing of sensors, actuators, ignition system components, fuel system components, and electrical circuits.
Technical Depth
Depth:
Comprehensive factory-level detail, covering basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures, wiring diagrams, and exploded views.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (Text-searchable PDF)
Printable:
Yes
High Resolution Images:
Yes (Includes diagrams and illustrations)
Print Quality
Quality:
N/A (Digital Download)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC
Displacement:
460cc (approximate, specific variants may exist)
Bore X Stroke:
Typically around 92mm x 69mm (requires manual verification for exact figures)
Compression Ratio:
Typically around 10.5:1 to 11.0:1 (requires manual verification)
Performance
Horsepower:
Approximately 39-40 HP @ 7500 RPM (requires manual verification for exact figures)
Torque:
Approximately 43 Nm (31.7 lb-ft) @ 5500 RPM (requires manual verification for exact figures)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON or higher)
Throttle Control:
Electronic Throttle Control (ETC) on some later models.
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, coolant temperature gauge, warning lights.
Driver Assistance
ABS:
Available on some models, providing enhanced braking control.
Connectivity
Charging Port:
May include a 12V accessory socket for charging devices (refer to manual).
Lighting
Headlight Type:
Halogen headlight, often dual bulbs for improved illumination.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first (typical; refer to manual for exact interval and oil type).
Oil Filter Replacement:
With every engine oil change (typical).
Spark Plug Check Replacement:
Every 12,000 km or as recommended (refer to manual for specific plug type and gap).
Cvt Belt Inspection Replacement:
Every 10,000 - 12,000 km (refer to manual for exact interval and belt part number).
Air Filter Cleaning Replacement:
Every 6,000 km or annually (refer to manual).
Brake Fluid Replacement:
Every 2 years or as needed (refer to manual for DOT specification).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 5W-40, API SG/SH/SJ/SL, JASO MA (refer to manual for precise grade and capacity, often around 1.6-1.8 liters).
Cooling System Coolant:
Ethylene glycol based antifreeze, 50% mixture with distilled water (refer to manual for specific type and capacity).
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for precise specification).
Known Issues
Typical Wear Items:
CVT belt, brake pads, tires, suspension bushings, starter motor brushes (on some units).
Electrical Gremlins:
Can sometimes occur with aging wiring or connectors, particularly related to ignition or lighting systems.
Engine Vibration:
Some single-cylinder engines of this era can exhibit noticeable vibration at certain RPMs, which is normal but can be managed with proper maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters.
Founder:
Founded by Alberto Beggio in 1945.
Model Evolution
Scarabeo Lineage:
The Scarabeo line dates back to the early 1990s, known for its distinctive styling and comfortable ride. The 500cc version represented a larger, more powerful iteration for extended commuting and touring.
Production
Manufacturing Location:
Primarily Italy, though specific components may be sourced globally.
Production Period Of Model:
2003-2011
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the Scarabeo 500 are not widely publicized, the model was generally well-regarded for its comfortable ride, capable engine, and practical features within the maxi-scooter segment.