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Aprilia Scarabeo 500 2003-2011 Factory Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2003-2011 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Premium Maxi-Scooter. Target Audience: Commuters seeking comfort, performance, and practicality for urban and longer-distance travel. Competitive Analysis Competitors: Piaggio Beverly 500, Yamaha TMAX 500, Suzuki Burgman 400/650. Key Features Unique Selling Points: Italian design, powerful engine for its class, comfortable riding position, good storage capacity. 📋 Manual Details Coverage Areas General Coverage: Complete service and repair information for Aprilia Scarabeo 500 models from 2003 to 2011. Page Count Estimated Pages: 400+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, assembly, valve adjustment, piston/cylinder, crankshaft, camshaft, timing. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines. Ignition System: Ignition coil, spark plugs, ignition control module (ICM), timing. Cooling System: Radiator, fan, thermostat, water pump, coolant flow, hoses. Transmission Drivetrain: Automatic transmission (CVT), clutch assembly, variator, torque converter, drive belt, final drive, gears, lubrication. Braking System: Hydraulic braking system, front and rear calipers, brake pads, brake discs, master cylinders, brake lines, bleeding procedures, ABS (if equipped). Suspension System: Front fork (telescopic), rear shock absorber(s), swingarm, bearings, lubrication, adjustment. Steering System: Handlebars, steering stem, bearings, front wheel alignment, steering lock. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, fuses, relays. Instrumentation Controls: Dashboard, gauges, switches, controls, handlebar switches. Bodywork Chassis: Frame inspection, body panel removal/installation, seat, storage compartments, fairings, plastics. Exhaust System: Exhaust pipes, muffler, catalytic converter, exhaust gaskets, mounting hardware. Procedures Included Preventative Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, chain/belt adjustment, bolt torque checks. Troubleshooting: Diagnostic charts, common problems and solutions, fault codes (if applicable). Repair Procedures: Step-by-step instructions for component removal, repair, and reassembly. Diagnostic Procedures: Testing electrical components, fuel system pressure tests, compression tests. Calibration Adjustment: Throttle cable adjustment, brake lever adjustment, suspension settings. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls. Detail Level: Includes detailed illustrations, diagrams, torque specifications, and tolerances. 📊 Manual Specifications File Format Quality: High-resolution PDF, searchable text, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled, DOHC. Displacement: 493cc (approx. for the Master 500 engine variant). Bore X Stroke: Refer to specific model year in manual for exact figures. Compression Ratio: Refer to specific model year in manual for exact figures. Performance Horsepower: Approximately 34-40 HP (depending on specific year and tuning). Torque: Approximately 45-50 Nm (depending on specific year and tuning). Fuel System Induction: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline, minimum 90 Octane. Engine Management ECU Type: Refer to manual for specific ECU and diagnostic connector information. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT). Features Drive Mechanism: Belt drive to rear wheel. Transmission Fluid Type: Refer to manual for specific transmission fluid specification (e.g., SAE 80W-90 or specific CVT fluid). 📐 Dimensions Exterior Length: Refer to manual for exact figures. Width: Refer to manual for exact figures. Height: Refer to manual for exact figures. Weights Dry Weight: Approximately 190-200 kg (depending on year). Gross Vehicle Weight Rating: Refer to manual for GVWR. Fuel Tank Capacity: Approximately 14-15 liters. Wheels Tires Front Tire Size: Refer to manual for specific sizes (e.g., 110/70-16). Rear Tire Size: Refer to manual for specific sizes (e.g., 140/70-15). Wheel Bolt Pattern: N/A (Scooter specific hub/bolt arrangement). 🛡️ Safety Features Ratings Crash Test Results: Not applicable to motorcycles/scooters in the same way as cars. Active Features ABS: Optional on certain models/years (refer to manual for specific VIN/feature check). Braking System Type: Dual disc front, single disc rear (typical configuration). Passive Features Lighting: Halogen headlight, LED taillight/brake light (depending on year), LED turn signals. Horn: Standard electric horn. 💡 Technology Features Infotainment Dashboard Features: Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, warning lights. Driver Assistance ABS Availability: Available as an option on select models. Connectivity Diagnostic Port: On-board diagnostics (OBD) port available for electronic diagnostics (refer to manual for location and protocol). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually (refer to manual for precise intervals). Air Filter Replacement: Check every 5,000 km, replace as needed or per manual's schedule. Spark Plug Replacement: Refer to manual for specific spark plug type and replacement interval (e.g., 10,000-15,000 km). Drive Belt Inspection: Inspect at regular intervals (e.g., 10,000 km), replace based on wear or mileage (refer to manual). Fluid Specifications Engine Oil Type: Refer to manual for specific API SG/SH/SJ or higher, SAE 10W-40 or 15W-50 (depending on climate). Engine Oil Capacity: Refer to manual for exact oil capacity with/without filter change. Coolant...
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Aprilia Scarabeo 500 2003-2011 Factory Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2003-2011
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Segment:
Premium Maxi-Scooter.
Target Audience:
Commuters seeking comfort, performance, and practicality for urban and longer-distance travel.
Competitive Analysis
Competitors:
Piaggio Beverly 500, Yamaha TMAX 500, Suzuki Burgman 400/650.
Key Features
Unique Selling Points:
Italian design, powerful engine for its class, comfortable riding position, good storage capacity.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service and repair information for Aprilia Scarabeo 500 models from 2003 to 2011.
Page Count
Estimated Pages:
400+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, valve adjustment, piston/cylinder, crankshaft, camshaft, timing.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines.
Ignition System:
Ignition coil, spark plugs, ignition control module (ICM), timing.
Cooling System:
Radiator, fan, thermostat, water pump, coolant flow, hoses.
Transmission Drivetrain:
Automatic transmission (CVT), clutch assembly, variator, torque converter, drive belt, final drive, gears, lubrication.
Braking System:
Hydraulic braking system, front and rear calipers, brake pads, brake discs, master cylinders, brake lines, bleeding procedures, ABS (if equipped).
Suspension System:
Front fork (telescopic), rear shock absorber(s), swingarm, bearings, lubrication, adjustment.
Steering System:
Handlebars, steering stem, bearings, front wheel alignment, steering lock.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, fuses, relays.
Instrumentation Controls:
Dashboard, gauges, switches, controls, handlebar switches.
Bodywork Chassis:
Frame inspection, body panel removal/installation, seat, storage compartments, fairings, plastics.
Exhaust System:
Exhaust pipes, muffler, catalytic converter, exhaust gaskets, mounting hardware.
Procedures Included
Preventative Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, chain/belt adjustment, bolt torque checks.
Troubleshooting:
Diagnostic charts, common problems and solutions, fault codes (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly.
Diagnostic Procedures:
Testing electrical components, fuel system pressure tests, compression tests.
Calibration Adjustment:
Throttle cable adjustment, brake lever adjustment, suspension settings.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
Detail Level:
Includes detailed illustrations, diagrams, torque specifications, and tolerances.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, searchable text, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, DOHC.
Displacement:
493cc (approx. for the Master 500 engine variant).
Bore X Stroke:
Refer to specific model year in manual for exact figures.
Compression Ratio:
Refer to specific model year in manual for exact figures.
Performance
Horsepower:
Approximately 34-40 HP (depending on specific year and tuning).
Torque:
Approximately 45-50 Nm (depending on specific year and tuning).
Fuel System
Induction:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline, minimum 90 Octane.
Engine Management
ECU Type:
Refer to manual for specific ECU and diagnostic connector information.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT).
Features
Drive Mechanism:
Belt drive to rear wheel.
Transmission Fluid Type:
Refer to manual for specific transmission fluid specification (e.g., SAE 80W-90 or specific CVT fluid).
📐 Dimensions
Exterior
Length:
Refer to manual for exact figures.
Width:
Refer to manual for exact figures.
Height:
Refer to manual for exact figures.
Weights
Dry Weight:
Approximately 190-200 kg (depending on year).
Gross Vehicle Weight Rating:
Refer to manual for GVWR.
Fuel Tank Capacity:
Approximately 14-15 liters.
Wheels Tires
Front Tire Size:
Refer to manual for specific sizes (e.g., 110/70-16).
Rear Tire Size:
Refer to manual for specific sizes (e.g., 140/70-15).
Wheel Bolt Pattern:
N/A (Scooter specific hub/bolt arrangement).
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable to motorcycles/scooters in the same way as cars.
Active Features
ABS:
Optional on certain models/years (refer to manual for specific VIN/feature check).
Braking System Type:
Dual disc front, single disc rear (typical configuration).
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light (depending on year), LED turn signals.
Horn:
Standard electric horn.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, warning lights.
Driver Assistance
ABS Availability:
Available as an option on select models.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port available for electronic diagnostics (refer to manual for location and protocol).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually (refer to manual for precise intervals).
Air Filter Replacement:
Check every 5,000 km, replace as needed or per manual's schedule.
Spark Plug Replacement:
Refer to manual for specific spark plug type and replacement interval (e.g., 10,000-15,000 km).
Drive Belt Inspection:
Inspect at regular intervals (e.g., 10,000 km), replace based on wear or mileage (refer to manual).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API SG/SH/SJ or higher, SAE 10W-40 or 15W-50 (depending on climate).
Engine Oil Capacity:
Refer to manual for exact oil capacity with/without filter change.
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
Potential for variator wear, charging system issues (regulator/rectifier), stator failure, and occasional fuel pump issues. Refer to manual for diagnostic procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a successful range of scooters for Aprilia, known for blending comfort and performance.
Production
Production Period:
The Scarabeo 500 was produced during the specified years, featuring various updates and refinements within this range.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards may vary by region and year, the Scarabeo line is generally recognized for its design and comfortable touring capabilities within the scooter market.
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