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APRILIA SCARABEO 500 BIKE Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Product Type: Workshop Service Repair Manual Included Manuals: Workshop Service Repair Manual, User & Maintenance Manual Codes Engine Code: M273M 👋 Introduction Market Position Market Segment: Premium Maxi-Scooter Target Audience: Commuters seeking performance, comfort, and style; riders looking for a capable touring or urban mobility solution. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing, Kymco Xciting series. Key Features Scooters Unique Selling Points: Sporty handling, powerful 460cc engine, comfortable ergonomics, Italian design aesthetics, advanced features for its class. 📋 Manual Details Coverage Areas Primary Coverage: Aprilia Scarabeo 500 (460cc, 1-Cylinder, 4-Stroke, Liquid-Cooled, OHC Engine) Secondary Coverage: User and maintenance information Page Count Estimated Page Count: 250-450 (typical for this type of manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (presumed based on common industry practice) Format Format: Digital (PDF) or Printed (typical product offering) 📖 Manual Coverage Systems Covered Engine System: Full engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, ignition system, starting system, exhaust system. Transmission System: Automatic Transmission (CVT), drive belts, clutch, variator, gearbox components. Chassis System: Frame, suspension (front forks, rear shock absorbers), steering system, wheels, tires. Braking System: Hydraulic brake system (front and rear), brake calipers, brake discs, brake lines, master cylinders, brake fluid specifications. Electrical System: Wiring diagrams, lighting system, battery, charging system (alternator/stator, rectifier/regulator), ignition system, starter motor, instrument panel, sensors. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, evaporative emissions control (EVAP). Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel), spark plug replacement, valve clearance adjustment, brake pad replacement, coolant flush, drive belt inspection/replacement. Troubleshooting Procedures: Diagnostic flowcharts, common fault identification, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair Procedures: Step-by-step disassembly and reassembly instructions for all major components and systems, including engine internal repairs, transmission rebuilds, suspension overhaul, brake system servicing, electrical component replacement. Diagnostic Procedures: Diagnostic trouble codes (DTCs), sensor testing, actuator testing, electrical continuity and resistance checks. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repairs. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format Options: PDF (searchable, printable), potentially physical print Print Quality Print Quality: High-resolution diagrams, clear text reproduction (for PDF/printed versions). Binding Type Binding Type: Coil-bound or perfect-bound (for physical copies) for lay-flat usability in a workshop environment. Paper Type Paper Type: Durable, laminated pages for resistance to oil and shop grime (for high-quality printed manuals). ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single-Cylinder, Liquid-Cooled, OHC Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm (typical for 460cc engines of this era) Compression Ratio: 10.5:1 (estimated for this engine type) Performance Horsepower: Approx. 34-38 HP @ 7,500 RPM (typical for a 460cc single-cylinder) Torque: Approx. 30-34 lb-ft @ 5,500 RPM (typical for a 460cc single-cylinder) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition (CDI/TCI) Lubrication System Oil Type And Capacity: SAE 10W-40, API SG or higher; approx. 1.7 liters (including filter) Cooling System Coolant Type And Capacity: Ethylene glycol-based antifreeze mixture; approx. 1.2 liters 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel Features Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification and change interval) 📐 Dimensions Exterior Length: Approx. 2240 mm (typical for 500cc maxi-scooters) Width: Approx. 790 mm (typical) Height: Approx. 1440 mm (typical, including windscreen) Weights Dry Weight: Approx. 190-205 kg (typical for the class) Gross Vehicle Weight Rating: Approx. 370-390 kg (typical) Cargo Underseat Storage Capacity: Sufficient for one full-face helmet and some small items (typical). 🛡️ Safety Features Ratings Crash Test Information: Motorcycle safety standards compliance, no specific crash test ratings available as for cars. Active Features Braking System Features: Front and rear disc brakes, potentially optional ABS (Anti-lock Braking System) depending on model year and market. Lighting: Halogen headlights, LED taillights and indicators (depending on model year). Passive Features Frame Construction: Steel tubular frame for rigidity and rider safety. Handlebar Design: Ergonomically designed for rider control and stability. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, engine temperature, clock, and various indicator lights. Driver Assistance ABS Availability: Optional ABS system on certain model years. Connectivity Diagnostic Ports: OBD-II or proprietary diagnostic connector for ECU access. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Oil Filter Replacement Interval: Every 12,000 km or 24 months (or with every second oil change). Air Filter Cleaning Interval: Every 6,000 km, clean or replace as needed. Spark Plug Replacement Interval: Every 12,000 km. Valve Clearance Check...
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APRILIA SCARABEO 500 BIKE Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Product Type:
Workshop Service Repair Manual
Included Manuals:
Workshop Service Repair Manual, User & Maintenance Manual
Codes
Engine Code:
M273M
👋 Introduction
Market Position
Market Segment:
Premium Maxi-Scooter
Target Audience:
Commuters seeking performance, comfort, and style; riders looking for a capable touring or urban mobility solution.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing, Kymco Xciting series.
Key Features
Scooters Unique Selling Points:
Sporty handling, powerful 460cc engine, comfortable ergonomics, Italian design aesthetics, advanced features for its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Aprilia Scarabeo 500 (460cc, 1-Cylinder, 4-Stroke, Liquid-Cooled, OHC Engine)
Secondary Coverage:
User and maintenance information
Page Count
Estimated Page Count:
250-450 (typical for this type of manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (presumed based on common industry practice)
Format
Format:
Digital (PDF) or Printed (typical product offering)
📖 Manual Coverage
Systems Covered
Engine System:
Full engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, ignition system, starting system, exhaust system.
Transmission System:
Automatic Transmission (CVT), drive belts, clutch, variator, gearbox components.
Chassis System:
Frame, suspension (front forks, rear shock absorbers), steering system, wheels, tires.
Braking System:
Hydraulic brake system (front and rear), brake calipers, brake discs, brake lines, master cylinders, brake fluid specifications.
Electrical System:
Wiring diagrams, lighting system, battery, charging system (alternator/stator, rectifier/regulator), ignition system, starter motor, instrument panel, sensors.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, evaporative emissions control (EVAP).
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel), spark plug replacement, valve clearance adjustment, brake pad replacement, coolant flush, drive belt inspection/replacement.
Troubleshooting Procedures:
Diagnostic flowcharts, common fault identification, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair Procedures:
Step-by-step disassembly and reassembly instructions for all major components and systems, including engine internal repairs, transmission rebuilds, suspension overhaul, brake system servicing, electrical component replacement.
Diagnostic Procedures:
Diagnostic trouble codes (DTCs), sensor testing, actuator testing, electrical continuity and resistance checks.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repairs. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format Options:
PDF (searchable, printable), potentially physical print
Print Quality
Print Quality:
High-resolution diagrams, clear text reproduction (for PDF/printed versions).
Binding Type
Binding Type:
Coil-bound or perfect-bound (for physical copies) for lay-flat usability in a workshop environment.
Paper Type
Paper Type:
Durable, laminated pages for resistance to oil and shop grime (for high-quality printed manuals).
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Single-Cylinder, Liquid-Cooled, OHC
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm (typical for 460cc engines of this era)
Compression Ratio:
10.5:1 (estimated for this engine type)
Performance
Horsepower:
Approx. 34-38 HP @ 7,500 RPM (typical for a 460cc single-cylinder)
Torque:
Approx. 30-34 lb-ft @ 5,500 RPM (typical for a 460cc single-cylinder)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition (CDI/TCI)
Lubrication System
Oil Type And Capacity:
SAE 10W-40, API SG or higher; approx. 1.7 liters (including filter)
Cooling System
Coolant Type And Capacity:
Ethylene glycol-based antifreeze mixture; approx. 1.2 liters
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification and change interval)
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (typical for 500cc maxi-scooters)
Width:
Approx. 790 mm (typical)
Height:
Approx. 1440 mm (typical, including windscreen)
Weights
Dry Weight:
Approx. 190-205 kg (typical for the class)
Gross Vehicle Weight Rating:
Approx. 370-390 kg (typical)
Cargo
Underseat Storage Capacity:
Sufficient for one full-face helmet and some small items (typical).
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycle safety standards compliance, no specific crash test ratings available as for cars.
Active Features
Braking System Features:
Front and rear disc brakes, potentially optional ABS (Anti-lock Braking System) depending on model year and market.
Lighting:
Halogen headlights, LED taillights and indicators (depending on model year).
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider safety.
Handlebar Design:
Ergonomically designed for rider control and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, engine temperature, clock, and various indicator lights.
Driver Assistance
ABS Availability:
Optional ABS system on certain model years.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connector for ECU access.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Oil Filter Replacement Interval:
Every 12,000 km or 24 months (or with every second oil change).
Air Filter Cleaning Interval:
Every 6,000 km, clean or replace as needed.
Spark Plug Replacement Interval:
Every 12,000 km.
Valve Clearance Check Interval:
Every 12,000 km.
Brake Fluid Flush Interval:
Every 24 months.
Coolant Flush Interval:
Every 24 months or 48,000 km.
Drive Belt Inspection Interval:
Every 12,000 km, replace as needed (typically recommended every 20,000-30,000 km).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG/SH/SJ/SL/SM, JASO MA/MA2 compatible.
Brake Fluid Specification:
DOT 4.
Coolant Specification:
Ethylene glycol-based coolant with corrosion inhibitors, premixed or 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, suspension components (seals, bushings), water pump seals.
Potential Electrical Issues:
Voltage regulator/rectifier failure, stator coil degradation (typical for many motorcycles).
Engine Performance Issues:
Clogged fuel injectors, intake leaks, worn piston rings or valve guides (common in high-mileage engines).
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia has a strong heritage in motorsport, particularly in Grand Prix racing, known for performance-oriented motorcycles.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's iconic range of stylish and practical scooters, first introduced in the early 1990s. The 500cc models represent their foray into the maxi-scooter segment.
Production
Production Years:
The Scarabeo 500 was produced across various iterations from the early 2000s (e.g., 2002-2008, with updates).
Manufacturing Location:
Italy (historically)
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the Scarabeo 500 are not widely publicized, but the Scarabeo line has received critical acclaim for design and practicality.
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