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APRILIA SPORTCITY CUBE 250 300 Digital Workshop Repair Manual 2008-2012

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🏷️ Basic Information Identification Make: Aprilia Model: Sportcity Cube Sub Model: 250 / 300 Year: 2008-2012 Codes Product Code: APR-SC250300-2008-2012-DWM 👋 Introduction Market Position Description: The Aprilia Sportcity Cube was positioned as a premium maxi-scooter, blending sporty handling with urban practicality. It competed in a segment with established players offering comfort and performance for commuting and light touring. Competitive Analysis Competitors: Key competitors during its production run included models from Yamaha (X-MAX series), Suzuki (Burgman series), and Honda (Forza series), as well as other European manufacturers. Key Features Design: Distinctive 'cube' styling, underseat storage, comfortable seating for two, large diameter wheels for stability. Performance: Peppy acceleration suitable for city traffic and highway cruising, comfortable ride quality. Manual Value Benefits For Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on labor costs and ensuring proper vehicle care. Essential for enthusiasts and DIY mechanics. 📋 Manual Details Coverage Areas Coverage Years: 2008, 2009, 2010, 2011, 2012 Models Covered: Aprilia Sportcity Cube 250, Aprilia Sportcity Cube 300 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnosis, component identification, specifications, torque values, timing procedures, lubrication, cooling system, fuel injection, ignition system, starting system, exhaust system. Transmission: Automatic CVT transmission (variator, clutch, belt, torque converter) inspection, repair, and replacement procedures. Chassis: Frame, suspension (front fork, rear shock absorber), steering system (handlebar, steering column), and related components diagnosis and repair. Brakes: Front and rear brake system servicing, hydraulic system bleeding, pad replacement, disc inspection, caliper repair, and related adjustments. Electrical System: Complete wiring diagrams, lighting system, battery, charging system (stator, rectifier/regulator), starter motor, ignition system components, fuses, relays, sensors, and electronic control unit (ECU) diagnosis and troubleshooting. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, pressure regulator, and electronic fuel injection (EFI) system diagnostics. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan system inspection and maintenance. Bodywork: Body panel removal and installation, seat, fairings, lighting, instrumentation, and accessory fitting procedures. Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug service, coolant checks, brake fluid replacement, belt inspection, tire pressure, chain/belt adjustment (if applicable). Troubleshooting: Diagnostic flowcharts for common starting, running, electrical, and performance issues. Fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major and minor mechanical and electrical components. Rebuild: Detailed procedures for engine and transmission rebuilds. Diagnostics: Comprehensive diagnostic procedures, including multimeter usage, oscilloscope interpretation, and testing of sensors and actuators. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls and advanced electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR processed for easy navigation) Print Quality Print Readability: High resolution, suitable for printing individual pages or entire sections. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 250: Single-cylinder, four-stroke, liquid-cooled, SOHC (likely Piaggio LEADER engine derivative) Engine Type 300: Single-cylinder, four-stroke, liquid-cooled, SOHC (likely Piaggio QUASAR engine derivative) Bore Stroke 250: Approximately 75mm x 55mm (typical for 250cc class, specific to engine code) Bore Stroke 300: Approximately 75mm x 69mm (typical for 300cc class, specific to engine code) Displacement 250: Approximately 244 cc Displacement 300: Approximately 278 cc Performance Horsepower 250: Estimated 21-23 HP @ approx. 7500 RPM Horsepower 300: Estimated 22-25 HP @ approx. 7500 RPM Torque 250: Estimated 20-22 Nm @ approx. 5500 RPM Torque 300: Estimated 24-26 Nm @ approx. 6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Ignition System: Electronic ignition with digital mapping Lubrication Oil Type: Synthetic 4-stroke scooter oil, SAE 5W-40 or 10W-40 (refer to manual for exact API/JASO specification) Cooling System Coolant Type: Ethylene glycol based coolant, 50% mix with distilled water 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Gearbox: N/A (CVT only) Features Drive Type: Belt drive Final Drive: Gearbox reduction Maintenance Variator Roller Weight: Specific weights for 250/300 models (refer to manual for exact specs) Belt Replacement Interval: Typically 15,000 - 20,000 km (refer to manual for precise interval) 📐 Dimensions Exterior Length: Approx. 2065 mm (specific to model variant) Width: Approx. 785 mm (specific to model variant) Height: Approx. 1440 mm (specific to model variant) Wheelbase: Approx. 1400 mm Weights Dry Weight 250: Approx. 150 kg Dry Weight 300: Approx. 155 kg Gross Vehicle Weight: Refer to VIN plate / manual Fuel Tank Capacity: Approx. 10 Liters Cargo Capacity: Under-seat storage for one full-face helmet, plus additional storage cubby. 🛡️ Safety Features Ratings Crash Test Data: As a scooter, formal automotive-style crash test ratings are typically not applicable. Safety emphasis is on design and rider aids. Active Features...
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APRILIA SPORTCITY CUBE 250 300 Digital Workshop Repair Manual 2008-2012
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Sportcity Cube
Sub Model:
250 / 300
Year:
2008-2012
Codes
Product Code:
APR-SC250300-2008-2012-DWM
👋 Introduction
Market Position
Description:
The Aprilia Sportcity Cube was positioned as a premium maxi-scooter, blending sporty handling with urban practicality. It competed in a segment with established players offering comfort and performance for commuting and light touring.
Competitive Analysis
Competitors:
Key competitors during its production run included models from Yamaha (X-MAX series), Suzuki (Burgman series), and Honda (Forza series), as well as other European manufacturers.
Key Features
Design:
Distinctive 'cube' styling, underseat storage, comfortable seating for two, large diameter wheels for stability.
Performance:
Peppy acceleration suitable for city traffic and highway cruising, comfortable ride quality.
Manual Value
Benefits For Owner:
Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on labor costs and ensuring proper vehicle care. Essential for enthusiasts and DIY mechanics.
📋 Manual Details
Coverage Areas
Coverage Years:
2008, 2009, 2010, 2011, 2012
Models Covered:
Aprilia Sportcity Cube 250, Aprilia Sportcity Cube 300
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnosis, component identification, specifications, torque values, timing procedures, lubrication, cooling system, fuel injection, ignition system, starting system, exhaust system.
Transmission:
Automatic CVT transmission (variator, clutch, belt, torque converter) inspection, repair, and replacement procedures.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system (handlebar, steering column), and related components diagnosis and repair.
Brakes:
Front and rear brake system servicing, hydraulic system bleeding, pad replacement, disc inspection, caliper repair, and related adjustments.
Electrical System:
Complete wiring diagrams, lighting system, battery, charging system (stator, rectifier/regulator), starter motor, ignition system components, fuses, relays, sensors, and electronic control unit (ECU) diagnosis and troubleshooting.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, pressure regulator, and electronic fuel injection (EFI) system diagnostics.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan system inspection and maintenance.
Bodywork:
Body panel removal and installation, seat, fairings, lighting, instrumentation, and accessory fitting procedures.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug service, coolant checks, brake fluid replacement, belt inspection, tire pressure, chain/belt adjustment (if applicable).
Troubleshooting:
Diagnostic flowcharts for common starting, running, electrical, and performance issues. Fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major and minor mechanical and electrical components.
Rebuild:
Detailed procedures for engine and transmission rebuilds.
Diagnostics:
Comprehensive diagnostic procedures, including multimeter usage, oscilloscope interpretation, and testing of sensors and actuators.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR processed for easy navigation)
Print Quality
Print Readability:
High resolution, suitable for printing individual pages or entire sections.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 250:
Single-cylinder, four-stroke, liquid-cooled, SOHC (likely Piaggio LEADER engine derivative)
Engine Type 300:
Single-cylinder, four-stroke, liquid-cooled, SOHC (likely Piaggio QUASAR engine derivative)
Bore Stroke 250:
Approximately 75mm x 55mm (typical for 250cc class, specific to engine code)
Bore Stroke 300:
Approximately 75mm x 69mm (typical for 300cc class, specific to engine code)
Displacement 250:
Approximately 244 cc
Displacement 300:
Approximately 278 cc
Performance
Horsepower 250:
Estimated 21-23 HP @ approx. 7500 RPM
Horsepower 300:
Estimated 22-25 HP @ approx. 7500 RPM
Torque 250:
Estimated 20-22 Nm @ approx. 5500 RPM
Torque 300:
Estimated 24-26 Nm @ approx. 6000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Ignition System:
Electronic ignition with digital mapping
Lubrication
Oil Type:
Synthetic 4-stroke scooter oil, SAE 5W-40 or 10W-40 (refer to manual for exact API/JASO specification)
Cooling System
Coolant Type:
Ethylene glycol based coolant, 50% mix with distilled water
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Gearbox:
N/A (CVT only)
Features
Drive Type:
Belt drive
Final Drive:
Gearbox reduction
Maintenance
Variator Roller Weight:
Specific weights for 250/300 models (refer to manual for exact specs)
Belt Replacement Interval:
Typically 15,000 - 20,000 km (refer to manual for precise interval)
📐 Dimensions
Exterior
Length:
Approx. 2065 mm (specific to model variant)
Width:
Approx. 785 mm (specific to model variant)
Height:
Approx. 1440 mm (specific to model variant)
Wheelbase:
Approx. 1400 mm
Weights
Dry Weight 250:
Approx. 150 kg
Dry Weight 300:
Approx. 155 kg
Gross Vehicle Weight:
Refer to VIN plate / manual
Fuel Tank Capacity:
Approx. 10 Liters
Cargo Capacity:
Under-seat storage for one full-face helmet, plus additional storage cubby.
🛡️ Safety Features
Ratings
Crash Test Data:
As a scooter, formal automotive-style crash test ratings are typically not applicable. Safety emphasis is on design and rider aids.
Active Features
Braking System:
Disc brakes front and rear. Optional ABS available on some models/markets.
Lighting:
Halogen headlight, LED taillight and turn signals (market dependent).
Passive Features
Frame Construction:
High-tensile steel frame for rigidity and rider protection.
Tires:
Large diameter wheels (15-inch front, 14-inch rear) contribute to stability and grip.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer, speedometer, fuel gauge, odometer, trip meters, clock, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.
Connectivity
Charging Port:
12V power outlet (cigarette lighter style) for charging devices, located in the glove compartment.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or annually. Check manual for specific interval.
Oil Filter Replacement:
Every 10,000 km or every two oil changes.
Air Filter Cleaning/Replacement:
Inspect every 5,000 km, clean/replace as needed.
Spark Plug Replacement:
Every 10,000 km (check manual for exact type and gap).
Transmission Oil Change:
Refer to manual; typically every 10,000-20,000 km for final drive oil.
Coolant Replacement:
Every 2 years or 20,000 km.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.2 - 1.4 Liters (including filter, refer to manual for exact amount)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Hypoid gear oil SAE 80W-90 (refer to manual for specific API GL rating)
Known Issues
Common Wear Items:
Variator rollers and belt, brake pads, suspension bushings, starter motor brushes (age-related).
Potential Electrical Faults:
Faulty rectifier/regulator, intermittent connections in wiring harness (check manual for diagnosis).
Cooling System:
Potential for thermostat failure or radiator leaks over time; regular flushing is recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles and scooters.
Model Evolution
Sportcity Lineage:
The Sportcity line is known for its sporty character and agile handling, contrasting with more comfort-oriented maxi-scooters. The 'Cube' variant introduced a distinctive angular design.
Production
Manufacturing Location:
Primarily manufactured in Italy.
Production Period:
The Sportcity Cube 250/300 was produced within the 2008-2012 timeframe, with its predecessor and successor models continuing the Sportcity lineage.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the Sportcity Cube 250/300 are not widely documented, Aprilia scooters are generally recognized for their sporty performance and distinctive Italian styling within the scooter market.
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