APRILIA SR MAX 300 2011 2012 2013 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SR Max 300 Model Years Covered: 2011, 2012, 2013 👋 Introduction Market Position Segment: Premium Maxi-Scooter Competitive Analysis Competitors: Yamaha XMAX 250/300, Honda Forza 250/300, Kymco Xciting 250/300, Suzuki Burgman 200/250. Key Features Performance Oriented: Sporty handling, powerful engine for its class, comfortable for commuting and light touring. Design: Aggressive styling inspired by Aprilia's sportbike heritage. Practicality: Generous under-seat storage, comfortable seating position, good weather protection. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Manual Page Count Estimated Pages: 300+ Manual Type Type: Comprehensive Workshop/Service/Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine Service: Engine overhaul, diagnosis, valve clearance, piston and cylinder, crankshaft, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter replacement, evaporative emission control. Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensor (oxygen sensor). Transmission And Drivetrain: CVT transmission operation, belt replacement, clutch inspection and replacement, roller weights, torque driver. Chassis And Frame: Frame inspection, body panels, seat, storage compartment, center stand, side stand. Suspension Front: Front fork assembly, oil seal replacement, spring replacement, steering bearing service. Brakes Front: Brake caliper service, brake pad replacement, brake disc inspection, hydraulic system bleeding, master cylinder. Wheels And Tires: Wheel bearing inspection, tire pressure, tire replacement, wheel balancing. Suspension Rear Rear Shock ABSorber: Rear shock absorber removal, installation, adjustment (if applicable). Brakes Rear Rear Brake System: Rear brake caliper service, brake pad replacement, brake disc inspection, hydraulic system bleeding. Electrical System Lighting And Signals: Headlight, taillight, brake light, turn signals, hazard lights, bulb replacement. Battery And Charging: Battery inspection, charging system (stator, regulator/rectifier), starter motor. Ignition System: Spark plug replacement, ignition coil, ECU (Engine Control Unit) diagnostics. Instrumentation: Dashboard indicators, speedometer, tachometer, fuel gauge, warning lights. Wiring Diagrams: Complete electrical schematics for all systems. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, coolant service. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable via OBD-II). Component Overhaul: Detailed step-by-step instructions for engine, transmission, suspension, and brake component rebuilds. Adjustment Procedures: Carburetor adjustment (if applicable), throttle cable adjustment, brake lever adjustment. Technical Depth Depth Level: In-depth diagnostics, repair, and overhaul procedures suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format), optimized for searchability and printing. Print Quality Digital Resolution: High-resolution scans/digital files ensuring clarity of diagrams, illustrations, and text. Binding Type Digital Access: Downloadable digital file, accessible on multiple devices. Paper Type Digital Media: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled, SOHC, 4-valve Displacement: 278 cc (approx.) Bore X Stroke: 75 mm x 63 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Performance Power Output: Approximately 22 HP (16.5 kW) at 7,250 rpm (claimed) Torque Output: Approximately 23 Nm (17 lb-ft) at 6,000 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system typical for Aprilia Fuel Type: Unleaded gasoline, minimum 95 RON Ignition: Electronic ignition, CDI control 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Features Gear Ratios: Continuously variable, governed by clutch and torque driver operation. Final Drive: Belt drive and planetary gears 📐 Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 780 mm Height: Approx. 1450 mm (seat height variable) Wheelbase: Approx. 1540 mm Weights Dry Weight: Approx. 191 kg Wet Weight: Approx. 207 kg (with fluids) Max Payload: Approx. 180 kg (rider + luggage) Interior Seat Height: Approx. 780 mm Cargo Under Seat Storage: Sufficient for one full-face helmet and small items. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle specific crash testing not typically rated like cars) Active Features Braking System: Dual hydraulic disc brakes front and rear, potential for ABS on some variants (check specific model) Lighting: Halogen headlights, LED taillights/brake lights (model dependent), turn signals. Passive Features Chassis Design: Steel underbone frame for rigidity and rider protection. 💡 Technology Features Infotainment Dashboard: Digital-analog instrument cluster with LCD screen for odometer, trip meter, fuel level, coolant temperature, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) may be optional or standard depending on the specific market variant and year. The manual will detail its operation and maintenance. Connectivity Connectivity Features: Limited in this era; primarily focused on vehicle operation rather than rider connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 1 year, whichever comes first. Air Filter Replacement: Every 10,000 km or 2 years. Spark Plug Replacement: Every 10,000 km or 1 year. Cvt Belt Check: Inspect every 5,000 km, replace as needed based on wear. Brake Fluid Flush: Every 2 years. Coolant Change: Every 2 years. Fluid Specifications Engine Oil Type: SAE...
Continuously variable, governed by clutch and torque driver operation.
Final Drive:
Belt drive and planetary gears
📐 Dimensions
Exterior
Length:
Approx. 2180 mm
Width:
Approx. 780 mm
Height:
Approx. 1450 mm (seat height variable)
Wheelbase:
Approx. 1540 mm
Weights
Dry Weight:
Approx. 191 kg
Wet Weight:
Approx. 207 kg (with fluids)
Max Payload:
Approx. 180 kg (rider + luggage)
Interior
Seat Height:
Approx. 780 mm
Cargo
Under Seat Storage:
Sufficient for one full-face helmet and small items.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific crash testing not typically rated like cars)
Active Features
Braking System:
Dual hydraulic disc brakes front and rear, potential for ABS on some variants (check specific model)
Lighting:
Halogen headlights, LED taillights/brake lights (model dependent), turn signals.
Passive Features
Chassis Design:
Steel underbone frame for rigidity and rider protection.
💡 Technology Features
Infotainment
Dashboard:
Digital-analog instrument cluster with LCD screen for odometer, trip meter, fuel level, coolant temperature, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be optional or standard depending on the specific market variant and year. The manual will detail its operation and maintenance.
Connectivity
Connectivity Features:
Limited in this era; primarily focused on vehicle operation rather than rider connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 1 year, whichever comes first.
Air Filter Replacement:
Every 10,000 km or 2 years.
Spark Plug Replacement:
Every 10,000 km or 1 year.
Cvt Belt Check:
Inspect every 5,000 km, replace as needed based on wear.
Brake Fluid Flush:
Every 2 years.
Coolant Change:
Every 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic, API SG/SH/SJ/SL/SM, ACEA A3/B4 or JASO MA/MA2 approved.
Engine Oil Capacity:
Approx. 1.2 Liters (with filter change).
Coolant Type:
Ethylene glycol based, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Concerns:
While generally reliable, potential issues can include CVT belt wear over time, occasional electrical gremlins, and normal wear items like brakes and tires. The manual will guide on diagnosis and repair.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, known for performance motorcycles and scooters.
Model Evolution
Lineage:
The SR Max line represents Aprilia's foray into the maxi-scooter segment, combining scooter practicality with sporty Aprilia DNA.
Production
Manufacturing Origin:
Typically manufactured in Italy or through partnerships within the Piaggio Group.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not widely publicized for individual scooter models, the SR Max 300 is recognized for its blend of performance and practicality within the maxi-scooter segment, often praised for its Aprilia heritage.