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Aprilia SR50 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Factory Year: 2006 Codes Engine Code: Piaggio LEA8W (Liquid-Cooled, 2-Stroke) Chassis Code: RP1A1 👋 Introduction Market Position Market Niche: Performance-oriented 50cc scooter, targeting younger riders and urban commuters seeking a sporty and stylish option. Competitive Analysis Competitors: Competes with other premium 50cc scooters such as the Yamaha Aerox, Gilera Runner, and Kymco Super 8. Key Features Performance Orientation: Designed for agility and spirited riding, often featuring upgraded components from the factory. Design Aesthetic: Sportbike-inspired styling with aggressive lines and often premium finishes. Manual Value Value Proposition: Provides essential technical data for owners and technicians to maintain, repair, and optimize the performance of the Aprilia SR50 Factory. 📋 Manual Details Coverage Areas Coverage Type: Complete Factory Service Repair Manual Page Count Page Count: Hundreds of Pages (Exact count not specified but implied to be extensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (Implied by typical sales of such manuals) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, and reassembly procedures for the Piaggio LEA8W 2-stroke engine. Fuel System: Carburetor adjustment and troubleshooting (likely a Dell'Orto PHVA series), fuel pump, fuel lines, and fuel tank maintenance. Ignition System: CDI unit, spark plug specifications, ignition timing checks, and troubleshooting. Cooling System: Radiator, coolant, water pump, hoses, and fan operation for the liquid-cooled engine. Transmission And Drivetrain: Automatic CVT (Continuously Variable Transmission) system, including clutch, variator, drive belt, and torque converter maintenance and replacement. Brakes: Front and rear brake system components, hydraulic lines, brake fluid specifications, caliper maintenance, and bleeding procedures. Suspension: Front telescopic fork (likely Showa or Marzocchi) and rear monoshock absorber servicing, including oil change and seal replacement. Electrical System: Wiring diagrams, battery specifications, charging system (stator and regulator/rectifier), starter motor, lighting, and instrument panel operation. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, and fairings. Wheels And Tires: Tire size specifications, wheel bearing maintenance, and tire pressure recommendations. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, brake fluid flushes, and general inspection procedures. Troubleshooting Diagnostics: Detailed symptom-based troubleshooting guides for common operational issues, including starting problems, poor performance, and electrical faults. Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation for all major mechanical and electrical systems. Specifications Data: Torque specifications for all fasteners, fluid capacities, clearances, and wear limits for various components. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for professional printing with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes (Optimized for text search within the PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 49.4 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: Approx. 7.1:1 Performance Horsepower: Approx. 6.5 - 7.0 HP @ 7000 RPM (Varies slightly by market regulations) Torque: Approx. 7.0 Nm @ 6500 RPM Fuel System Carburetor: Dell'Orto PHVA 17.5 ED (or similar, specified in manual) Fuel Type: Unleaded Gasoline (minimum 95 RON) Lubrication Oil System: Automatic oil injection system. Oil Type: 2-stroke synthetic scooter oil (e.g., Piaggio Lube, Motul 7100 2T) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive Belt: Specific drive belt dimensions and tensioning procedures are detailed in the manual. Clutch: Centrifugal automatic clutch, with adjustment and replacement guides. Final Drive: Geared final drive with specific oil type and change intervals detailed. 📐 Dimensions Exterior Length: Approx. 1,870 mm (73.6 in) Width: Approx. 740 mm (29.1 in) Height: Approx. 1,160 mm (45.7 in) Weights Dry Weight: Approx. 106 kg (233.7 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate for exact rating. Cargo Underseat Storage: Sufficient for a full-face helmet (model dependent). 🛡️ Safety Features Ratings Safety Certification: CE Certified (European Standards) Active Features Braking System: Hydraulic disc brakes front and rear for enhanced stopping power. Tires: Tubeless, high-performance tires for improved grip and stability. Passive Features Lighting: Halogen headlamp and taillight for visibility. 💡 Technology Features Infotainment Instrument Panel: Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, and warning lights. Driver Assistance ABS: ABS was not typically standard on the 2006 SR50 Factory, but some optional variants may have existed. The manual would detail its operation if equipped. Connectivity Diagnostic Ports: Likely includes diagnostic connectors for electronic troubleshooting, detailed in the electrical section. 🔧 Maintenance Service Intervals Engine Oil Change: Recommended every 3,000 - 5,000 km or annually, refer to manual for exact interval and type. Gearbox Oil Change: Recommended every 6,000 - 10,000 km or bi-annually, refer to manual for specific grade. Air Filter Cleaning: Recommended every 3,000 km or...
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Aprilia SR50 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50 Factory
Year:
2006
Codes
Engine Code:
Piaggio LEA8W (Liquid-Cooled, 2-Stroke)
Chassis Code:
RP1A1
👋 Introduction
Market Position
Market Niche:
Performance-oriented 50cc scooter, targeting younger riders and urban commuters seeking a sporty and stylish option.
Competitive Analysis
Competitors:
Competes with other premium 50cc scooters such as the Yamaha Aerox, Gilera Runner, and Kymco Super 8.
Key Features
Performance Orientation:
Designed for agility and spirited riding, often featuring upgraded components from the factory.
Design Aesthetic:
Sportbike-inspired styling with aggressive lines and often premium finishes.
Manual Value
Value Proposition:
Provides essential technical data for owners and technicians to maintain, repair, and optimize the performance of the Aprilia SR50 Factory.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Repair Manual
Page Count
Page Count:
Hundreds of Pages (Exact count not specified but implied to be extensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (Implied by typical sales of such manuals)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly procedures for the Piaggio LEA8W 2-stroke engine.
Fuel System:
Carburetor adjustment and troubleshooting (likely a Dell'Orto PHVA series), fuel pump, fuel lines, and fuel tank maintenance.
Ignition System:
CDI unit, spark plug specifications, ignition timing checks, and troubleshooting.
Cooling System:
Radiator, coolant, water pump, hoses, and fan operation for the liquid-cooled engine.
Transmission And Drivetrain:
Automatic CVT (Continuously Variable Transmission) system, including clutch, variator, drive belt, and torque converter maintenance and replacement.
Brakes:
Front and rear brake system components, hydraulic lines, brake fluid specifications, caliper maintenance, and bleeding procedures.
Suspension:
Front telescopic fork (likely Showa or Marzocchi) and rear monoshock absorber servicing, including oil change and seal replacement.
Electrical System:
Wiring diagrams, battery specifications, charging system (stator and regulator/rectifier), starter motor, lighting, and instrument panel operation.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, and fairings.
Wheels And Tires:
Tire size specifications, wheel bearing maintenance, and tire pressure recommendations.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, brake fluid flushes, and general inspection procedures.
Troubleshooting Diagnostics:
Detailed symptom-based troubleshooting guides for common operational issues, including starting problems, poor performance, and electrical faults.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and reinstallation for all major mechanical and electrical systems.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, clearances, and wear limits for various components.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for professional printing with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes (Optimized for text search within the PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
49.4 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
Approx. 7.1:1
Performance
Horsepower:
Approx. 6.5 - 7.0 HP @ 7000 RPM (Varies slightly by market regulations)
Torque:
Approx. 7.0 Nm @ 6500 RPM
Fuel System
Carburetor:
Dell'Orto PHVA 17.5 ED (or similar, specified in manual)
Fuel Type:
Unleaded Gasoline (minimum 95 RON)
Lubrication
Oil System:
Automatic oil injection system.
Oil Type:
2-stroke synthetic scooter oil (e.g., Piaggio Lube, Motul 7100 2T)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive Belt:
Specific drive belt dimensions and tensioning procedures are detailed in the manual.
Clutch:
Centrifugal automatic clutch, with adjustment and replacement guides.
Final Drive:
Geared final drive with specific oil type and change intervals detailed.
📐 Dimensions
Exterior
Length:
Approx. 1,870 mm (73.6 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1,160 mm (45.7 in)
Weights
Dry Weight:
Approx. 106 kg (233.7 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate for exact rating.
Cargo
Underseat Storage:
Sufficient for a full-face helmet (model dependent).
🛡️ Safety Features
Ratings
Safety Certification:
CE Certified (European Standards)
Active Features
Braking System:
Hydraulic disc brakes front and rear for enhanced stopping power.
Tires:
Tubeless, high-performance tires for improved grip and stability.
Passive Features
Lighting:
Halogen headlamp and taillight for visibility.
💡 Technology Features
Infotainment
Instrument Panel:
Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, and warning lights.
Driver Assistance
ABS:
ABS was not typically standard on the 2006 SR50 Factory, but some optional variants may have existed. The manual would detail its operation if equipped.
Connectivity
Diagnostic Ports:
Likely includes diagnostic connectors for electronic troubleshooting, detailed in the electrical section.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 3,000 - 5,000 km or annually, refer to manual for exact interval and type.
Gearbox Oil Change:
Recommended every 6,000 - 10,000 km or bi-annually, refer to manual for specific grade.
Air Filter Cleaning:
Recommended every 3,000 km or as needed based on operating conditions.
Drive Belt Inspection:
Inspect every 6,000 km, replace as recommended based on wear.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, and spark plugs are common wear items requiring periodic replacement.
Performance Degradation:
Can occur due to clogged air filters, worn variator components, or improper carburetor settings.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles and scooters.
Model Evolution
Sr50 Lineage:
The SR50 line has a long history of performance and sporty design, with the Factory model representing a higher-spec version.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2006 model aren't universally documented, Aprilia scooters have consistently received praise in enthusiast publications for their performance and handling.
Ratings
Reliability Reputation:
Aprilia is generally regarded as a premium brand with good reliability when properly maintained, as detailed by this comprehensive service manual.
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