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Aprilia SR50 SR 50 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2010 Product Type: Service Repair Workshop Manual Codes Chassis Code Range: Typically PIAGGIO ZD4PX... 👋 Introduction Market Position Vehicle Segment: Sport Scooter segment, popular for urban commuting and recreational riding Target Audience: Enthusiasts, DIY mechanics, professional repair shops servicing Aprilia scooters Competitive Analysis Key Competitors: Yamaha Jog, Piaggio Zip, Kymco Agility, Honda Ruckus Key Features Manual Value Proposition: Provides essential information for owners and technicians to maintain and repair the SR50, saving time and money on professional servicing Vehicle Appeal: Known for sporty styling, agile handling, and performance for its class 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Aprilia SR 50 (2010 model year) Secondary Coverage: Troubleshooting, diagnostics, electrical systems, engine rebuild, bodywork, suspension, brakes, cooling, fuel, exhaust Page Count Estimated Page Count: Variable, typically 300-500+ pages for a complete workshop manual Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF), printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, tuning, troubleshooting, performance optimization Fuel System: Carburetor tuning and overhaul (if applicable), fuel injection system components and diagnosis (if applicable), fuel pump, fuel lines, tank Ignition System: Spark plug specifications, coil testing, stator testing, CDI unit troubleshooting Cooling System: Radiator, coolant, water pump, thermostat, hoses, flushing and refilling procedures Exhaust System: Muffler, exhaust pipes, catalytic converter (if applicable), mounting and replacement Transmission Drivetrain: Automatic transmission (CVT) operation, belt replacement, roller weights, clutch assembly, gear oil specifications Braking System: Brake pad replacement, caliper service, master cylinder overhaul, brake fluid specifications and bleeding procedures, disc inspection Suspension Steering: Front fork service (oil change, seal replacement), rear shock absorber replacement, steering head bearing adjustment and replacement, linkage components Electrical System: Wiring diagrams, lighting circuits, charging system, starter motor, battery maintenance, fuse box layout, component testing Bodywork Chassis: Panel removal and installation, seat, fairings, storage compartments, frame inspection, chassis components Wheels Tires: Tire pressure specifications, wheel bearing service, tire replacement, rim inspection Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, coolant flushes, brake fluid checks, chain/belt adjustment (if applicable) Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common issues, symptom-based troubleshooting guides Engine Rebuild: Complete engine disassembly, cleaning, inspection of internal components (piston, rings, cylinder, crankshaft, bearings), reassembly with torque specifications Transmission Service: CVT belt inspection and replacement, clutch bell and roller weight inspection, variator service Electrical Repair: Wiring harness repair, component testing and replacement (e.g., rectifier, stator, starter solenoid), battery charging system diagnostics Brake System Overhaul: Brake caliper rebuilding, master cylinder replacement, brake line bleeding, fluid flush Suspension Fork Service: Front fork seal replacement, oil level and viscosity specifications, fork disassembly and reassembly Technical Depth Depth Level: In-depth, professional-level repair and maintenance Diagnostic Detail: Detailed diagnostic procedures, fault code interpretation (if applicable), circuit testing Torque Specifications: Comprehensive listing of all critical torque values for engine, chassis, and suspension components Schematics Diagrams: Detailed wiring diagrams, exploded view diagrams for component identification and assembly 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval Print Quality Print Quality: High resolution for clear image and text reproduction when printed Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Engine Displacement: Typically 49.4 cc (actual displacement may vary slightly by specific regional version) Bore X Stroke: Approximately 39.0 mm x 41.4 mm Compression Ratio: Typically around 7.4:1 Cooling Method: Liquid Cooling Performance Horsepower: Around 5-7 HP (varies based on specific engine variant and tuning regulations) Torque: Approximately 5-6 Nm (varies) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 17.5 CD) or Electronic Fuel Injection (EFI) depending on specific variant/market Fuel Type: Unleaded gasoline (minimum 95 octane recommended) Oil Mixture: Autolube system (separate oil injection tank) Ignition System Ignition Type: Electronic ignition (CDI) Spark Plug Type: e.g., NGK BR9ES or equivalent Lubrication Engine Oil Type: 2-stroke specific engine oil (e.g., API TC, JASO FD rated) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel Features Clutch Type: Centrifugal automatic clutch Gear Reduction: Fixed gear reduction in final drive housing Fluid Specifications Final Drive Oil Type: e.g., SAE 80W/90 hypoid gear oil Final Drive Oil Capacity: Approximately 100 ml (verify in manual) 📐 Dimensions Exterior Length: Approx. 1870 mm Width: Approx. 730 mm (handlebar width) Height: Approx. 1135 mm (seat height approx. 790 mm) Weights Dry Weight: Approx. 100 kg Gross Vehicle Weight Rating: Typically around 250 kg Fuel Tank Capacity: Approx. 7.0 liters Wheels Tires Front Tire Size: e.g., 120/70-12 Rear Tire Size: e.g., 130/70-12 Wheel Bolt Pattern: N/A for scooter hub; hub mounting specifics 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically...
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Aprilia SR50 SR 50 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2010
Product Type:
Service Repair Workshop Manual
Codes
Chassis Code Range:
Typically PIAGGIO ZD4PX...
👋 Introduction
Market Position
Vehicle Segment:
Sport Scooter segment, popular for urban commuting and recreational riding
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops servicing Aprilia scooters
Competitive Analysis
Key Competitors:
Yamaha Jog, Piaggio Zip, Kymco Agility, Honda Ruckus
Key Features
Manual Value Proposition:
Provides essential information for owners and technicians to maintain and repair the SR50, saving time and money on professional servicing
Vehicle Appeal:
Known for sporty styling, agile handling, and performance for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the Aprilia SR 50 (2010 model year)
Secondary Coverage:
Troubleshooting, diagnostics, electrical systems, engine rebuild, bodywork, suspension, brakes, cooling, fuel, exhaust
Page Count
Estimated Page Count:
Variable, typically 300-500+ pages for a complete workshop manual
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, tuning, troubleshooting, performance optimization
Fuel System:
Carburetor tuning and overhaul (if applicable), fuel injection system components and diagnosis (if applicable), fuel pump, fuel lines, tank
Ignition System:
Spark plug specifications, coil testing, stator testing, CDI unit troubleshooting
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, flushing and refilling procedures
Exhaust System:
Muffler, exhaust pipes, catalytic converter (if applicable), mounting and replacement
Transmission Drivetrain:
Automatic transmission (CVT) operation, belt replacement, roller weights, clutch assembly, gear oil specifications
Braking System:
Brake pad replacement, caliper service, master cylinder overhaul, brake fluid specifications and bleeding procedures, disc inspection
Suspension Steering:
Front fork service (oil change, seal replacement), rear shock absorber replacement, steering head bearing adjustment and replacement, linkage components
Electrical System:
Wiring diagrams, lighting circuits, charging system, starter motor, battery maintenance, fuse box layout, component testing
Bodywork Chassis:
Panel removal and installation, seat, fairings, storage compartments, frame inspection, chassis components
Wheels Tires:
Tire pressure specifications, wheel bearing service, tire replacement, rim inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, coolant flushes, brake fluid checks, chain/belt adjustment (if applicable)
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for common issues, symptom-based troubleshooting guides
Engine Rebuild:
Complete engine disassembly, cleaning, inspection of internal components (piston, rings, cylinder, crankshaft, bearings), reassembly with torque specifications
Transmission Service:
CVT belt inspection and replacement, clutch bell and roller weight inspection, variator service
Electrical Repair:
Wiring harness repair, component testing and replacement (e.g., rectifier, stator, starter solenoid), battery charging system diagnostics
Brake System Overhaul:
Brake caliper rebuilding, master cylinder replacement, brake line bleeding, fluid flush
Suspension Fork Service:
Front fork seal replacement, oil level and viscosity specifications, fork disassembly and reassembly
Technical Depth
Depth Level:
In-depth, professional-level repair and maintenance
Diagnostic Detail:
Detailed diagnostic procedures, fault code interpretation (if applicable), circuit testing
Torque Specifications:
Comprehensive listing of all critical torque values for engine, chassis, and suspension components
Schematics Diagrams:
Detailed wiring diagrams, exploded view diagrams for component identification and assembly
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Print Quality:
High resolution for clear image and text reproduction when printed
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Engine Displacement:
Typically 49.4 cc (actual displacement may vary slightly by specific regional version)
Bore X Stroke:
Approximately 39.0 mm x 41.4 mm
Compression Ratio:
Typically around 7.4:1
Cooling Method:
Liquid Cooling
Performance
Horsepower:
Around 5-7 HP (varies based on specific engine variant and tuning regulations)
Torque:
Approximately 5-6 Nm (varies)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 17.5 CD) or Electronic Fuel Injection (EFI) depending on specific variant/market
Fuel Type:
Unleaded gasoline (minimum 95 octane recommended)
Oil Mixture:
Autolube system (separate oil injection tank)
Ignition System
Ignition Type:
Electronic ignition (CDI)
Spark Plug Type:
e.g., NGK BR9ES or equivalent
Lubrication
Engine Oil Type:
2-stroke specific engine oil (e.g., API TC, JASO FD rated)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Centrifugal automatic clutch
Gear Reduction:
Fixed gear reduction in final drive housing
Fluid Specifications
Final Drive Oil Type:
e.g., SAE 80W/90 hypoid gear oil
Final Drive Oil Capacity:
Approximately 100 ml (verify in manual)
📐 Dimensions
Exterior
Length:
Approx. 1870 mm
Width:
Approx. 730 mm (handlebar width)
Height:
Approx. 1135 mm (seat height approx. 790 mm)
Weights
Dry Weight:
Approx. 100 kg
Gross Vehicle Weight Rating:
Typically around 250 kg
Fuel Tank Capacity:
Approx. 7.0 liters
Wheels Tires
Front Tire Size:
e.g., 120/70-12
Rear Tire Size:
e.g., 130/70-12
Wheel Bolt Pattern:
N/A for scooter hub; hub mounting specifics
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subjected to formal automotive crash test ratings)
Active Features
Braking System:
Front and rear disc brakes for effective stopping power
Lighting:
Headlight, taillight, brake lights, turn signals for visibility
Passive Features
Frame Construction:
Steel frame designed for stability and rigidity
Handlebars:
Designed for ergonomic control and rider input
💡 Technology Features
Infotainment
Display:
Digital/analog instrument cluster featuring speedometer, odometer, fuel gauge, and warning lights.
Driver Assistance
Traction Control:
Not typically equipped on this model.
ABS:
Not typically equipped on this model (some later or higher-spec versions might have had optional ABS).
Connectivity
Bluetooth Connectivity:
Not standard on this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (consult manual for exact interval)
Spark Plug Inspection:
Every 3,000 km or annually
Air Filter Cleaning:
Every 3,000 km, replace as needed
Cvt Belt Inspection:
Every 6,000 km, replace every 12,000 km or as wear dictates
Brake Fluid Change:
Every 2 years or as per manual recommendation
Fluid Specifications
Engine Oil Capacity:
Autolube system tank capacity: Approx. 1.2 liters (verify in manual)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Piaggio Coolant or equivalent)
Coolant Capacity:
Approx. 0.8 liters (verify in manual)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, spark plug, air filter.
Potential Electrical Gremlins:
Wiring harness integrity, stator output issues can occur with age and mileage.
Carburetor Tuning:
Carburetor jets can become clogged, requiring cleaning and adjustment, especially with fuel quality variations.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles and scooters.
Model Evolution
Sr50 Lineage:
The SR 50 line has been a flagship model for Aprilia in the sport scooter segment, known for its aggressive styling and sporty performance.
Engine Developments:
Has seen variations in engine technology over the years, including both carbureted and fuel-injected models, and Euro emission standards compliance.
Production
Production Period:
The SR 50 model has been in continuous production for many years, with the 2010 model representing a specific iteration within its long lifecycle.
Manufacturing Location:
Primarily manufactured in Italy (Piaggio Group facilities)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2010 SR50 are not prominently advertised, the SR line consistently receives positive reviews for its class-leading performance and design.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its sporty character and reliability when properly maintained.
Certifications
Emission Standards:
Designed to meet relevant emission standards for its model year (e.g., Euro 3).
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