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Aprilia SXV RXV 450 550 Service Repair Manual 2006 Onwards

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Model Variant: SXV 450, RXV 450, SXV 550, RXV 550 Year Coverage: 2006 onwards Codes Engine Code Platform: V-twin, four-stroke (specific codes vary by model variant) 👋 Introduction Market Position Category: Performance Off-Road Motorcycles (Supermoto/Motocross) Target Audience: Enthusiast owners, independent repair shops, and professional mechanics working on Aprilia SXV/RXV models. Competitive Analysis Context: The SXV/RXV platform represented Aprilia's foray into high-performance V-twin powered supermoto and motocross bikes, competing with specialized European manufacturers. These bikes are known for their aggressive styling and powerful engines, requiring specialized maintenance knowledge. Key Features Manual Value Proposition: Provides comprehensive, professional-level repair and maintenance information crucial for keeping these high-performance V-twins in optimal condition, covering all aspects from routine service to complete engine overhauls. Content Quality: Identical in nature and detail to manuals used by dealerships and professional workshops, ensuring accuracy and completeness. 📋 Manual Details Coverage Areas Coverage Scope: Full & Complete Service Repair Workshop Manual, All Repairs Covered A-Z Model Coverage: All Aprilia SXV and RXV models Page Count Estimated Pages: Extensive (exact count not specified, but implied to be comprehensive for a professional workshop manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed internal engine repair, including piston, cylinder, valve train, crankshaft, connecting rod, and oil pump overhaul. Fuel System: Carburetor (or fuel injection, depending on specific model year) tuning, cleaning, rebuilding, fuel pump, fuel lines, and filter service. Ignition System: Spark plug diagnosis and replacement, ignition coil testing, CDI unit troubleshooting, and wiring diagrams. Transmission: Clutch inspection and replacement, gearbox disassembly and reassembly, gear selection mechanism repair, and transmission fluid service. Cooling System: Radiator maintenance, coolant flush and refill, water pump inspection and replacement, thermostat operation, and fan system diagnostics. Exhaust System: Exhaust pipe inspection, gasket replacement, and muffler system maintenance. Brakes: Hydraulic brake system diagnosis, caliper rebuild, master cylinder service, brake pad replacement, brake fluid flush and bleed, and rotor inspection. Suspension: Front fork overhaul (damping, seals, oil), rear shock absorber service, linkage lubrication, and bearing inspection. Steering: Handlebar bearing inspection and adjustment, steering stem bearing service. Electrical System: Battery testing and replacement, starter motor service, lighting system troubleshooting, wiring harness inspection, and fuse/relay identification. Chassis And Frame: Frame integrity checks, swingarm maintenance, wheel bearing replacement, and general chassis component inspection. Bodywork: Fairing removal and installation, seat maintenance, and other cosmetic component service. Procedures Included Preventative Maintenance: Detailed maintenance schedules, lubrication points, and inspection procedures for all major systems. Troubleshooting: Systematic diagnostic guides and symptom-based troubleshooting for common and uncommon issues. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Component Replacement: Specific procedures for replacing wear items such as brake pads, filters, spark plugs, and bearings. Adjustments: Carburetor synchronization, clutch free play adjustment, suspension preload adjustment, and valve clearance adjustment. Electrical Diagnostics: Use of multimeters, identification of wiring faults, and troubleshooting of electronic components. Electrical Schematics: Includes detailed wiring diagrams for all electrical systems, crucial for diagnosing faults. Torque Specifications: Provides precise torque values for all critical fasteners to ensure proper assembly and prevent damage. Special Tools: May list specialized tools required for certain procedures, ensuring users have the correct equipment. Technical Depth Depth: Professionally detailed, suitable for both experienced technicians and dedicated enthusiasts undertaking complex repairs. Detail Level: Includes torque specifications, clearance measurements, and diagnostic data essential for accurate repairs. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable for quick information retrieval. Print Quality Scalability: Printable at high resolution for clear diagrams and text. Binding Type Digital Binding: N/A (Digital PDF format) Paper Type Digital Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, V-twin (liquid-cooled) Configuration: 60-degree V-twin Bore X Stroke 450: 60 mm x 63.4 mm (approximate, specific values may vary) Bore X Stroke 550: 70 mm x 71.5 mm (approximate, specific values may vary) Displacement 450: 449 cc Displacement 550: 549 cc Performance Horsepower 450: Approx. 58-63 HP (specific output varies by year and tune) Horsepower 550: Approx. 65-70 HP (specific output varies by year and tune) Torque 450: Approx. 34-37 lb-ft (specific output varies by year and tune) Torque 550: Approx. 40-43 lb-ft (specific output varies by year and tune) Fuel System Fuel Delivery: Carburetor (e.g., Keihin FCR 41 for many models) or potentially fuel injection on later models/variants (manual will cover the specific system). Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating may vary, consult specific manual section). Lubrication Oil System: Dry sump lubrication system (common for performance off-road). Manual will detail oil tank, pump, and filter service. 🔧 Transmission Standard Type: 6-speed manual gearbox Optional Type: N/A Features Clutch: Hydraulic actuated, multi-plate wet clutch. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Varies by model, typically around...
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Aprilia SXV RXV 450 550 Service Repair Manual 2006 Onwards
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Model Variant:
SXV 450, RXV 450, SXV 550, RXV 550
Year Coverage:
2006 onwards
Codes
Engine Code Platform:
V-twin, four-stroke (specific codes vary by model variant)
👋 Introduction
Market Position
Category:
Performance Off-Road Motorcycles (Supermoto/Motocross)
Target Audience:
Enthusiast owners, independent repair shops, and professional mechanics working on Aprilia SXV/RXV models.
Competitive Analysis
Context:
The SXV/RXV platform represented Aprilia's foray into high-performance V-twin powered supermoto and motocross bikes, competing with specialized European manufacturers. These bikes are known for their aggressive styling and powerful engines, requiring specialized maintenance knowledge.
Key Features
Manual Value Proposition:
Provides comprehensive, professional-level repair and maintenance information crucial for keeping these high-performance V-twins in optimal condition, covering all aspects from routine service to complete engine overhauls.
Content Quality:
Identical in nature and detail to manuals used by dealerships and professional workshops, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full & Complete Service Repair Workshop Manual, All Repairs Covered A-Z
Model Coverage:
All Aprilia SXV and RXV models
Page Count
Estimated Pages:
Extensive (exact count not specified, but implied to be comprehensive for a professional workshop manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed internal engine repair, including piston, cylinder, valve train, crankshaft, connecting rod, and oil pump overhaul.
Fuel System:
Carburetor (or fuel injection, depending on specific model year) tuning, cleaning, rebuilding, fuel pump, fuel lines, and filter service.
Ignition System:
Spark plug diagnosis and replacement, ignition coil testing, CDI unit troubleshooting, and wiring diagrams.
Transmission:
Clutch inspection and replacement, gearbox disassembly and reassembly, gear selection mechanism repair, and transmission fluid service.
Cooling System:
Radiator maintenance, coolant flush and refill, water pump inspection and replacement, thermostat operation, and fan system diagnostics.
Exhaust System:
Exhaust pipe inspection, gasket replacement, and muffler system maintenance.
Brakes:
Hydraulic brake system diagnosis, caliper rebuild, master cylinder service, brake pad replacement, brake fluid flush and bleed, and rotor inspection.
Suspension:
Front fork overhaul (damping, seals, oil), rear shock absorber service, linkage lubrication, and bearing inspection.
Steering:
Handlebar bearing inspection and adjustment, steering stem bearing service.
Electrical System:
Battery testing and replacement, starter motor service, lighting system troubleshooting, wiring harness inspection, and fuse/relay identification.
Chassis And Frame:
Frame integrity checks, swingarm maintenance, wheel bearing replacement, and general chassis component inspection.
Bodywork:
Fairing removal and installation, seat maintenance, and other cosmetic component service.
Procedures Included
Preventative Maintenance:
Detailed maintenance schedules, lubrication points, and inspection procedures for all major systems.
Troubleshooting:
Systematic diagnostic guides and symptom-based troubleshooting for common and uncommon issues.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Component Replacement:
Specific procedures for replacing wear items such as brake pads, filters, spark plugs, and bearings.
Adjustments:
Carburetor synchronization, clutch free play adjustment, suspension preload adjustment, and valve clearance adjustment.
Electrical Diagnostics:
Use of multimeters, identification of wiring faults, and troubleshooting of electronic components.
Electrical Schematics:
Includes detailed wiring diagrams for all electrical systems, crucial for diagnosing faults.
Torque Specifications:
Provides precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Special Tools:
May list specialized tools required for certain procedures, ensuring users have the correct equipment.
Technical Depth
Depth:
Professionally detailed, suitable for both experienced technicians and dedicated enthusiasts undertaking complex repairs.
Detail Level:
Includes torque specifications, clearance measurements, and diagnostic data essential for accurate repairs.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Scalability:
Printable at high resolution for clear diagrams and text.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, V-twin (liquid-cooled)
Configuration:
60-degree V-twin
Bore X Stroke 450:
60 mm x 63.4 mm (approximate, specific values may vary)
Bore X Stroke 550:
70 mm x 71.5 mm (approximate, specific values may vary)
Displacement 450:
449 cc
Displacement 550:
549 cc
Performance
Horsepower 450:
Approx. 58-63 HP (specific output varies by year and tune)
Horsepower 550:
Approx. 65-70 HP (specific output varies by year and tune)
Torque 450:
Approx. 34-37 lb-ft (specific output varies by year and tune)
Torque 550:
Approx. 40-43 lb-ft (specific output varies by year and tune)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin FCR 41 for many models) or potentially fuel injection on later models/variants (manual will cover the specific system).
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating may vary, consult specific manual section).
Lubrication
Oil System:
Dry sump lubrication system (common for performance off-road). Manual will detail oil tank, pump, and filter service.
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Type:
N/A
Features
Clutch:
Hydraulic actuated, multi-plate wet clutch.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 56-58 inches (1420-1470 mm)
Weights
Dry Weight:
Approx. 260-280 lbs (118-127 kg) for 450, slightly more for 550. Specifics in manual.
Wet Weight:
Typically 20-30 lbs higher than dry weight, including fluids.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (motorcycle, not subject to automotive crash testing standards)
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear. Specific caliper and rotor sizes documented in manual.
Tires:
Performance-oriented street or dirt tires depending on SXV (Supermoto) or RXV (Motocross) designation. Manual will specify recommended types and sizes.
Passive Features
Frame Construction:
Lightweight yet strong perimeter frame, typically aluminum alloy. Manual will cover frame inspection.
💡 Technology Features
Infotainment
Features:
Minimalist, performance-focused design. Primarily digital or analog instrumentation for speed, RPM, engine temperature, and basic indicators. No advanced infotainment systems.
Driver Assistance
Features:
N/A (motorcycle)
Connectivity
Features:
N/A (motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 1,500-3,000 km or 6-12 months, but specific details are paramount. Manual will provide exact schedules.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially for off-road use. Manual will define intervals.
Valve Clearance Check:
Initial check at lower mileage, then typically every 6,000-12,000 km. Manual provides precise intervals.
Chain Lubrication Adjustment:
Regularly, as per riding conditions. Manual will specify slack and lubrication frequency.
Fluid Specifications
Engine Oil:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 typically recommended (specific grade and API rating in manual). Oil capacity approx. 1.5-1.8 liters.
Coolant:
Mixture of distilled water and a quality motorcycle antifreeze/coolant (e.g., ethylene glycol based). Manual will specify ratio and type.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will confirm.
Clutch Fluid:
Typically the same as brake fluid (DOT 4 or DOT 5.1) for hydraulic clutches. Manual will confirm.
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, and chain/sprockets due to the high-performance nature and typical usage.
Engine Specific:
The V-twin engines, while potent, require meticulous maintenance. Issues can arise from oil starvation if not maintained, or valve train wear. The manual will guide through checks and preventative measures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement classes and off-road racing, known for innovative engineering.
Model Evolution
Development:
The SXV/RXV line represented Aprilia's ambitious project to create powerful V-twin supermoto and motocross machines, leveraging their V-twin engine technology from other models. These bikes were distinct and often considered cutting-edge for their time.
Production
Production Period:
Initial models launched around 2006, with variations and updates in subsequent years covered by this manual.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The SXV/RXV platform often received praise in motorcycle media for its unique V-twin power delivery in the supermoto/motocross segments and its competitive performance against single-cylinder rivals.
Ratings
User Reviews:
Users often praise the raw power and handling but acknowledge the demanding maintenance requirements, underscoring the need for a comprehensive manual like this.
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