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APRILIA SXV RXV 450 550 Engine Service Repair Manual 2006 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450/550 Model Variant: RXV 450/550 Year: 2006 Onwards Codes Engine Code: V-twin, 4-stroke (Specific codes vary by model year and sub-model, refer to manual for precise identification) 👋 Introduction Market Position Vehicle Category: High-performance Supermoto/Off-road motorcycle Target Audience: Enthusiasts seeking to perform detailed maintenance, repair, and customization on their Aprilia SXV/RXV motorcycles. Competitive Analysis Competitors: KTM EXC-R, Husqvarna SMR/TE series, Ducati Hypermotard (in terms of performance and rider engagement, though different class). Key Features Unique Selling Points: Powerful V-twin engine in a lightweight chassis, premium suspension components, class-leading performance. Manual Value Proposition: Provides the in-depth technical knowledge required to properly maintain and repair these complex and performance-oriented machines, saving time and money compared to dealer service. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Chassis, Suspension, Brakes, Electrical System, Wheels, Tires, Bodywork, Troubleshooting, Maintenance Page Count Estimated Page Count: Hundreds of Pages (Specific count not provided, but typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed, typical for service manuals targeted at global markets) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly of engine components: cylinder head, valves, piston, connecting rods, crankshaft, camshafts, timing system, oil pump, water pump. Fuel System And Carburetion: Carburetor (Mikuni) specifications, adjustment, troubleshooting, jetting, fuel pump operation, fuel filter replacement. Ignition System: Ignition coil testing, spark plug specifications, CDI unit, timing advance curves, troubleshooting ignition faults. Lubrication And Cooling: Oil pump operation, oil filter replacement, oil capacity, coolant type and capacity, radiator service, thermostat operation, troubleshooting overheating. Transmission And Clutch: Gearbox disassembly and assembly, gear inspection, shift mechanism, clutch operation, clutch plate replacement, hydraulic clutch system. Chassis And Suspension: Frame inspection, front fork disassembly, service, and adjustment (Marzocchi/Showa depending on year/spec), rear shock absorber service and adjustment (Ohlins/Sachs depending on year/spec), swingarm, linkage. Braking System: Brake pad replacement, caliper service, master cylinder service, brake line bleeding, brake fluid specifications (DOT 4), rotor inspection. Electrical System: Wiring diagrams, battery specifications, charging system, starter motor, lighting system, instrument panel, troubleshooting electrical faults. Wheels And Tires: Wheel bearing inspection and replacement, tire pressure recommendations, tire size specifications, spoke tension. Bodywork And Plastics: Fairing removal and installation, seat removal, fuel tank removal and installation, decals and graphics. Procedures Included Preventative Maintenance: Scheduled maintenance checks, oil changes, filter replacements, chain maintenance, spark plug replacement, valve clearance checks. Troubleshooting Guides: Diagnostic procedures for common issues, symptom-based troubleshooting flowcharts for engine, electrical, and chassis problems. Disassembly And Reassembly: Step-by-step instructions for complete component removal and reinstallation for all major vehicle systems. Torque Specifications: Detailed torque values for critical fasteners throughout the engine, chassis, and suspension. Rebuild Procedures: Comprehensive instructions for complete engine, transmission, and suspension component rebuilds. Technical Depth Depth Of Information: Advanced Technical Detail, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Capabilities: Detailed diagnostic routines for engine control, fuel delivery, ignition, and electrical systems. Includes troubleshooting for performance issues. Component Inspection: Clear guidelines on wear limits, tolerances, and inspection criteria for all critical internal engine and chassis components. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages. Diagrams and images are clear and legible. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Searchable Text: Typically Yes for professionally produced PDF manuals, enabling quick information retrieval. Navigation Table Of Contents: Superb, well-organized Table of Contents for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement 450: 449 cc Displacement 550: 549 cc Bore X Stroke 450: Not specified in product info, but typically around 90.0 mm x 70.7 mm (check manual) Bore X Stroke 550: Not specified in product info, but typically around 90.0 mm x 76.3 mm (check manual) Compression Ratio: Varies by year and model, typically 11.8:1 - 12.5:1 (check manual) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower 450: Approximately 60+ HP (peak, performance varies) Horsepower 550: Approximately 65+ HP (peak, performance varies) Torque: Significant torque output, especially from the 550cc variant. Specific figures not provided, refer to manual. Fuel System Fuel Delivery: Carburetor (Mikuni TM40 or similar for early models, potentially Keihin FCR for later SXV variants) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating may vary, check manual) Fuel Tank Capacity: Approximately 7.2 - 9.0 Liters (Varies by year and model, check manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Hydraulic actuation, wet multi-plate Features Gear Ratios: Specific gear ratios are detailed within the manual, crucial for understanding performance characteristics. 📐 Dimensions Exterior Seat Height: High, typical of supermoto/off-road bikes. Specific figures vary, refer to manual. Weights Dry Weight: Approximately 130-140 kg (Varies by model and year, refer to manual) Wet Weight: Not explicitly...
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APRILIA SXV RXV 450 550 Engine Service Repair Manual 2006 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450/550
Model Variant:
RXV 450/550
Year:
2006 Onwards
Codes
Engine Code:
V-twin, 4-stroke (Specific codes vary by model year and sub-model, refer to manual for precise identification)
👋 Introduction
Market Position
Vehicle Category:
High-performance Supermoto/Off-road motorcycle
Target Audience:
Enthusiasts seeking to perform detailed maintenance, repair, and customization on their Aprilia SXV/RXV motorcycles.
Competitive Analysis
Competitors:
KTM EXC-R, Husqvarna SMR/TE series, Ducati Hypermotard (in terms of performance and rider engagement, though different class).
Key Features
Unique Selling Points:
Powerful V-twin engine in a lightweight chassis, premium suspension components, class-leading performance.
Manual Value Proposition:
Provides the in-depth technical knowledge required to properly maintain and repair these complex and performance-oriented machines, saving time and money compared to dealer service.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Chassis, Suspension, Brakes, Electrical System, Wheels, Tires, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Page Count:
Hundreds of Pages (Specific count not provided, but typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (Assumed, typical for service manuals targeted at global markets)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly of engine components: cylinder head, valves, piston, connecting rods, crankshaft, camshafts, timing system, oil pump, water pump.
Fuel System And Carburetion:
Carburetor (Mikuni) specifications, adjustment, troubleshooting, jetting, fuel pump operation, fuel filter replacement.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit, timing advance curves, troubleshooting ignition faults.
Lubrication And Cooling:
Oil pump operation, oil filter replacement, oil capacity, coolant type and capacity, radiator service, thermostat operation, troubleshooting overheating.
Transmission And Clutch:
Gearbox disassembly and assembly, gear inspection, shift mechanism, clutch operation, clutch plate replacement, hydraulic clutch system.
Chassis And Suspension:
Frame inspection, front fork disassembly, service, and adjustment (Marzocchi/Showa depending on year/spec), rear shock absorber service and adjustment (Ohlins/Sachs depending on year/spec), swingarm, linkage.
Braking System:
Brake pad replacement, caliper service, master cylinder service, brake line bleeding, brake fluid specifications (DOT 4), rotor inspection.
Electrical System:
Wiring diagrams, battery specifications, charging system, starter motor, lighting system, instrument panel, troubleshooting electrical faults.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, tire size specifications, spoke tension.
Bodywork And Plastics:
Fairing removal and installation, seat removal, fuel tank removal and installation, decals and graphics.
Procedures Included
Preventative Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, chain maintenance, spark plug replacement, valve clearance checks.
Troubleshooting Guides:
Diagnostic procedures for common issues, symptom-based troubleshooting flowcharts for engine, electrical, and chassis problems.
Disassembly And Reassembly:
Step-by-step instructions for complete component removal and reinstallation for all major vehicle systems.
Torque Specifications:
Detailed torque values for critical fasteners throughout the engine, chassis, and suspension.
Rebuild Procedures:
Comprehensive instructions for complete engine, transmission, and suspension component rebuilds.
Technical Depth
Depth Of Information:
Advanced Technical Detail, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capabilities:
Detailed diagnostic routines for engine control, fuel delivery, ignition, and electrical systems. Includes troubleshooting for performance issues.
Component Inspection:
Clear guidelines on wear limits, tolerances, and inspection criteria for all critical internal engine and chassis components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages. Diagrams and images are clear and legible.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchable Text:
Typically Yes for professionally produced PDF manuals, enabling quick information retrieval.
Navigation
Table Of Contents:
Superb, well-organized Table of Contents for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke
Displacement 450:
449 cc
Displacement 550:
549 cc
Bore X Stroke 450:
Not specified in product info, but typically around 90.0 mm x 70.7 mm (check manual)
Bore X Stroke 550:
Not specified in product info, but typically around 90.0 mm x 76.3 mm (check manual)
Compression Ratio:
Varies by year and model, typically 11.8:1 - 12.5:1 (check manual)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approximately 60+ HP (peak, performance varies)
Horsepower 550:
Approximately 65+ HP (peak, performance varies)
Torque:
Significant torque output, especially from the 550cc variant. Specific figures not provided, refer to manual.
Fuel System
Fuel Delivery:
Carburetor (Mikuni TM40 or similar for early models, potentially Keihin FCR for later SXV variants)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating may vary, check manual)
Fuel Tank Capacity:
Approximately 7.2 - 9.0 Liters (Varies by year and model, check manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Hydraulic actuation, wet multi-plate
Features
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for understanding performance characteristics.
📐 Dimensions
Exterior
Seat Height:
High, typical of supermoto/off-road bikes. Specific figures vary, refer to manual.
Weights
Dry Weight:
Approximately 130-140 kg (Varies by model and year, refer to manual)
Wet Weight:
Not explicitly stated, but typically around 150-160 kg with fluids.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically assigned vehicle safety ratings like cars. Safety depends on rider skill and maintenance.
Active Features
Braking System:
Powerful dual disc front brakes (e.g., Brembo calipers), single disc rear brake. ABS was not a common feature on these models.
Passive Features
Frame Construction:
Chromoly steel trellis frame for high strength and rigidity.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This is a performance motorcycle focused on mechanical systems, not infotainment.
Driver Assistance
Driver Assistance Features:
N/A - No electronic rider aids like ABS or traction control were standard on most versions of these models.
Connectivity
Connectivity Options:
N/A - No Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Specific interval depends on riding conditions and engine oil quality. Refer to manual for precise recommendations.
Valve Clearance Check:
Initial check at first service, then typically every 6,000-10,000 km. Crucial for engine longevity. Refer to manual.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-50 or 15W-50 is common. API SG or higher, JASO MA rated. Consult manual for exact specification.
Engine Oil Capacity:
Approximately 1.6 - 1.8 Liters (dry fill). Refer to manual for specific capacity when changing oil and filter.
Brake Fluid:
DOT 4, preferably high-performance DOT 4 LV.
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Refer to manual for approved types.
Known Issues
Cam Chain Tensioner:
Some earlier models may have had issues with cam chain tensioner longevity. Manual will cover inspection and replacement.
Carburetor Tuning:
Proper carburetor tuning is critical for optimal performance and reliability. The manual provides guidance on jetting and adjustments.
Oil Leaks:
Can occur at various seals if not maintained properly. Manual will detail seal replacement procedures.
Suspension Seals:
Fork and shock seals require periodic inspection and replacement to prevent leaks and maintain damping performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporting motorcycles, particularly in the performance street and off-road segments.
Model Evolution
Model Introduction:
The SXV/RXV line was introduced in the mid-2000s as a radical departure, combining supermoto styling and performance with potent V-twin engines.
Key Changes:
Engine capacity options (450 and 550), suspension component upgrades (e.g., Marzocchi, Ohlins), carburetor evolution, chassis refinements over the production run.
Production
Production Period:
Manufactured from 2006 onwards, with variations and updates over the years.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Aprilia SXV/RXV series has been widely praised by motorcycle journalists and enthusiasts for its exhilarating performance, sharp handling, and unique V-twin engine character. Specific 'awards' are typically reviews and accolades from motorcycle publications rather than formal industry awards.
Ratings
Performance Reviews:
Consistently rated highly for power-to-weight ratio and overall riding experience.
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