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Aprilia SXV RXV 550 2006-2013 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV 550 Model Variant: SXV 550 (Supermoto), RXV 550 (Off-road/Motocross) Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Codes: RP (generic Aprilia chassis code) 👋 Introduction Market Position Category: High-performance V-twin supermoto/off-road motorcycles Competitive Analysis Competitors: KTM EXC/SMC series, Husqvarna models, Ducati Hypermotard (segment overlap) Key Features Performance Focus: Emphasis on lightweight chassis and powerful V-twin engine for dynamic riding Dual Purpose Design: SXV for street-legal supermoto, RXV for off-road competition, sharing core components Value Proposition Manual Value: Essential for owners and independent mechanics seeking accurate service and repair data 📋 Manual Details Coverage Areas Vehicle Coverage: Aprilia SXV 550, Aprilia RXV 550 Page Count Estimated Page Count: ~500-700 pages (typical for comprehensive factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (primary, often includes other languages) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, clutch, transmission, final drive Chassis: Frame, suspension (front and rear), steering, wheels, brakes Electrical: Ignition system, lighting, starting system, charging system, instrumentation, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, ECU management Cooling System: Radiator, water pump, thermostat, coolant hoses Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable) Procedures Included Maintenance: Routine inspections, lubrication, filter changes, chain adjustment Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Repair Rebuild: Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake caliper service Adjustment: Valve clearance adjustment, carburetor/throttle body synchronization (if applicable), chain tension adjustment Electrical Troubleshooting: Wiring diagram interpretation, component testing, fault finding Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/component rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Print Quality Quality: High-resolution scans for clear diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, V-twin (90-degree), liquid-cooled Displacement: 549 cc Bore X Stroke: 82 mm x 53.2 mm (typical) Compression Ratio: 12.0:1 (typical) Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: ~70-75 HP (approximate, varies with model year and tune) Torque: ~55-60 Nm (approximate, varies with model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Keihin throttle bodies (typically 46mm) Lubrication Oil System: Integrated gearbox and engine lubrication (shared sump) 🔧 Transmission Standard Type: 6-speed manual Clutch: Wet multi-plate clutch Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.357, 2nd: 1.833, 3rd: 1.500, 4th: 1.250, 5th: 1.050, 6th: 0.909) Final Drive: O-ring sealed chain drive (e.g., 520 pitch) 📐 Dimensions Exterior Wheelbase: Approximately 1440 mm (SXV) / 1475 mm (RXV) (varies slightly) Seat Height: Approximately 890-920 mm (varies with suspension setting) Weights Dry Weight: Approximately 120-130 kg (SXV) / 135-145 kg (RXV) (varies) Fuel Tank Capacity: Approximately 7-8 liters 🛡️ Safety Features Ratings Crash Testing: Not applicable for this class of off-road/performance motorcycle Active Features Braking System: Hydraulic disc brakes front and rear (e.g., 320mm front, 240mm rear) Suspension: Fully adjustable USD front forks (e.g., Marzocchi/Sachs), Monoshock rear suspension (e.g., Sachs/Ohlins option) Passive Features Lighting: Headlight, taillight, brake lights, turn signals (SXV) 💡 Technology Features Infotainment Features: Basic digital/analog instrumentation (speedometer, tachometer, odometer, trip meter, warning lights) Driver Assistance ABS: Not typically equipped with ABS on these models Connectivity Features: N/A (Motorcycle) 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (refer to manual for specific intervals based on usage) Valve Clearance: Every 5,000-10,000 km (critical for V-twin engine health) Air Filter: Inspect/clean every 3,000-5,000 km, replace as needed Spark Plugs: Replace every 10,000-15,000 km Fluid Specifications Engine Oil: Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 (API SG or higher, JASO MA rated) Coolant: Ethylene glycol-based antifreeze mixture (50/50 with distilled water) Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for exact specification) Fork Oil: Type 7.5 or 10W fork oil (specific viscosity depends on fork model and preference) Known Issues Engine Reliability: Can be sensitive to proper maintenance; valve clearance checks are crucial. Some early models may have had stator issues. Electrical System: Wiring harness integrity and charging system components (regulator/rectifier) require attention. Fuel System: Injector cleanliness and fuel pump reliability are important factors. Part Numbers Air Filter Example: Specific part number depends on OEM or aftermarket supplier (e.g., BMC, K&N equivalents) Oil Filter Example: Specific part number depends on OEM or aftermarket supplier (e.g., K&N KN-155, HiFlofiltro HF155 equivalents) 📚 Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian motorcycle manufacturer known for performance and racing heritage Model Evolution Development Context: Developed to compete in supermoto and off-road racing, leveraging Aprilia's V-twin engine technology Production Manufacturing Location: Italy Production Period: 2006-2013, with minor updates across these years 🏆 Awards & Recognition Recognitions Performance Accolades: Highly regarded within the supermoto and off-road communities for its performance and handling
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Aprilia SXV RXV 550 2006-2013 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV 550
Model Variant:
SXV 550 (Supermoto), RXV 550 (Off-road/Motocross)
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Codes:
RP (generic Aprilia chassis code)
👋 Introduction
Market Position
Category:
High-performance V-twin supermoto/off-road motorcycles
Competitive Analysis
Competitors:
KTM EXC/SMC series, Husqvarna models, Ducati Hypermotard (segment overlap)
Key Features
Performance Focus:
Emphasis on lightweight chassis and powerful V-twin engine for dynamic riding
Dual Purpose Design:
SXV for street-legal supermoto, RXV for off-road competition, sharing core components
Value Proposition
Manual Value:
Essential for owners and independent mechanics seeking accurate service and repair data
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Aprilia SXV 550, Aprilia RXV 550
Page Count
Estimated Page Count:
~500-700 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (primary, often includes other languages)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, clutch, transmission, final drive
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes
Electrical:
Ignition system, lighting, starting system, charging system, instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, ECU management
Cooling System:
Radiator, water pump, thermostat, coolant hoses
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable)
Procedures Included
Maintenance:
Routine inspections, lubrication, filter changes, chain adjustment
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Repair Rebuild:
Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake caliper service
Adjustment:
Valve clearance adjustment, carburetor/throttle body synchronization (if applicable), chain tension adjustment
Electrical Troubleshooting:
Wiring diagram interpretation, component testing, fault finding
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/component rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically)
Print Quality
Quality:
High-resolution scans for clear diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, V-twin (90-degree), liquid-cooled
Displacement:
549 cc
Bore X Stroke:
82 mm x 53.2 mm (typical)
Compression Ratio:
12.0:1 (typical)
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
~70-75 HP (approximate, varies with model year and tune)
Torque:
~55-60 Nm (approximate, varies with model year and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin throttle bodies (typically 46mm)
Lubrication
Oil System:
Integrated gearbox and engine lubrication (shared sump)
🔧 Transmission
Standard
Type:
6-speed manual
Clutch:
Wet multi-plate clutch
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 2.357, 2nd: 1.833, 3rd: 1.500, 4th: 1.250, 5th: 1.050, 6th: 0.909)
Final Drive:
O-ring sealed chain drive (e.g., 520 pitch)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1440 mm (SXV) / 1475 mm (RXV) (varies slightly)
Seat Height:
Approximately 890-920 mm (varies with suspension setting)
Weights
Dry Weight:
Approximately 120-130 kg (SXV) / 135-145 kg (RXV) (varies)
Fuel Tank Capacity:
Approximately 7-8 liters
🛡️ Safety Features
Ratings
Crash Testing:
Not applicable for this class of off-road/performance motorcycle
Active Features
Braking System:
Hydraulic disc brakes front and rear (e.g., 320mm front, 240mm rear)
Suspension:
Fully adjustable USD front forks (e.g., Marzocchi/Sachs), Monoshock rear suspension (e.g., Sachs/Ohlins option)
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals (SXV)
💡 Technology Features
Infotainment
Features:
Basic digital/analog instrumentation (speedometer, tachometer, odometer, trip meter, warning lights)
Driver Assistance
ABS:
Not typically equipped with ABS on these models
Connectivity
Features:
N/A (Motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually (refer to manual for specific intervals based on usage)
Valve Clearance:
Every 5,000-10,000 km (critical for V-twin engine health)
Air Filter:
Inspect/clean every 3,000-5,000 km, replace as needed
Spark Plugs:
Replace every 10,000-15,000 km
Fluid Specifications
Engine Oil:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 (API SG or higher, JASO MA rated)
Coolant:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water)
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Fork Oil:
Type 7.5 or 10W fork oil (specific viscosity depends on fork model and preference)
Known Issues
Engine Reliability:
Can be sensitive to proper maintenance; valve clearance checks are crucial. Some early models may have had stator issues.
Electrical System:
Wiring harness integrity and charging system components (regulator/rectifier) require attention.
Fuel System:
Injector cleanliness and fuel pump reliability are important factors.
Part Numbers
Air Filter Example:
Specific part number depends on OEM or aftermarket supplier (e.g., BMC, K&N equivalents)
Oil Filter Example:
Specific part number depends on OEM or aftermarket supplier (e.g., K&N KN-155, HiFlofiltro HF155 equivalents)
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian motorcycle manufacturer known for performance and racing heritage
Model Evolution
Development Context:
Developed to compete in supermoto and off-road racing, leveraging Aprilia's V-twin engine technology
Production
Manufacturing Location:
Italy
Production Period:
2006-2013, with minor updates across these years
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Highly regarded within the supermoto and off-road communities for its performance and handling
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