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Aprilia Tuono 1000 Service Repair Manual 05 Onwards

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: Tuono 1000 R Applicable Years: 2005 onwards Codes Engine Code Prefix: V990 👋 Introduction Market Position Target Audience: Owners and technicians requiring comprehensive, professional-grade repair and maintenance information for the Aprilia Tuono 1000. Competitive Analysis Value Proposition: Provides access to the same level of detailed information used by professional mechanics, enabling efficient and accurate repairs, saving time and money. Key Features Delivery Method: Instant download for immediate access and usability. Ease Of Use: Easy to read PDF format with clear instructions and visual aids. 📋 Manual Details Coverage Areas Primary Coverage: All repairs covered A-Z, all models 2005 onwards Page Count Estimated Page Count: Varies by specific model year and configuration, but comprehensive for all repairs. Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed based on typical professional workshop manuals and product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine And Clutch: Detailed disassembly, assembly, diagnosis, and repair of engine components, clutch operation, and lubrication systems. Transmission: Complete coverage of gearbox, gear selection mechanisms, bearings, and lubrication. Cooling Systems: Radiator, fan, thermostat, coolant flow, and pressure testing. Fuel And Exhaust: Fuel injection system (throttle bodies, injectors, fuel pump), exhaust system components, catalytic converter, and emissions control. Ignition And Electrical: Ignition system (ECU, coils, spark plugs), charging system (stator, regulator/rectifier), starter motor, battery, lighting, and instrumentation. Brakes And Brake Assembly: Hydraulic brake system, calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and ABS system (if applicable). Wheels And Tires: Wheel bearing maintenance, tire pressure, tire wear inspection, and wheel removal/installation. Steering And Suspension: Handlebar assembly, steering head bearings, front fork (internals, oil changes, seals), rear shock absorber, and linkage maintenance. Frame And Bodywork: Chassis inspection, fairing removal/installation, seat assembly, fuel tank mounting, and general body panel care. Wiring Diagrams: Comprehensive electrical schematics for all circuits, components, and connectors. Procedures Included Maintenance And Servicing: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant flushes, and valve clearance checks. Fault Finding Troubleshooting: Systematic diagnostic procedures for common and complex issues, including error code interpretation (if applicable) and symptom-based troubleshooting. Engine Rebuild: Detailed instructions for engine disassembly, component inspection (pistons, rings, cylinders, crankshaft, connecting rods), reassembly, and torque specifications. Clutch Replacement: Procedure for removing and replacing clutch plates, springs, and pressure plates. Fork Seal Replacement: Step-by-step guide for replacing front fork oil seals and dust seals. Electrical Component Testing: Methods for testing various electrical components such as alternators, starters, ignition coils, and sensors using multimeters and oscilloscopes. Fuel System Cleaning And Testing: Procedures for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines. Technical Depth Depth: Professional quality information, covering major repair topics in great detail, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Compatibility: Works on all operating systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.). Print Quality Image Quality: Lots of high-quality pictures & diagrams. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Type: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, 60° V-twin engine Displacement: 997.6 cc (60.9 cu in) Bore X Stroke: 97 mm x 67.5 mm (typical for V990) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 130-133 hp (varies by specific model year and tune) Torque: Approximately 98-102 Nm (varies by specific model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli or similar ECU, twin injectors per cylinder) Fuel Type: Unleaded Petrol (min 95 RON) Ignition System Ignition Type: Digital electronic ignition with spark advance control Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: High-performance motorcycle synthetic oil, typically SAE 10W-50 or 15W-50 (refer to manual for specific API/JASO specs) Oil Capacity: Approx. 3.5 - 4.0 liters (with filter change) Engine Components Pistons: Forged aluminum (typical for high-performance) Crankshaft: Crossplane crankshaft (common for V990 engine) 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Specific ratios available in the manual, crucial for performance tuning. Maintenance Transmission Oil Type: API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature, typically 75W-90 or 80W-90) Transmission Oil Capacity: Approx. 1.2 - 1.5 liters 📐 Dimensions Exterior Wheelbase: Approx. 1410-1420 mm (varies by model year) Seat Height: Approx. 850-870 mm (varies by model year) Weights Dry Weight: Approx. 185-195 kg (varies by model year and specification) Fuel Tank Capacity: Approx. 18 liters 🛡️ Safety Features Ratings Safety Features: The manual covers braking system diagnostics and maintenance, crucial for rider safety. ABS may be present on certain models. Active Features Brakes: Dual 320 mm discs with radial-mount Brembo calipers (front), 220 mm disc with Brembo caliper (rear) typical. Passive Features Frame Design: Aluminum twin-spar...
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Aprilia Tuono 1000 Service Repair Manual 05 Onwards
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Model Variant:
Tuono 1000 R
Applicable Years:
2005 onwards
Codes
Engine Code Prefix:
V990
👋 Introduction
Market Position
Target Audience:
Owners and technicians requiring comprehensive, professional-grade repair and maintenance information for the Aprilia Tuono 1000.
Competitive Analysis
Value Proposition:
Provides access to the same level of detailed information used by professional mechanics, enabling efficient and accurate repairs, saving time and money.
Key Features
Delivery Method:
Instant download for immediate access and usability.
Ease Of Use:
Easy to read PDF format with clear instructions and visual aids.
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs covered A-Z, all models 2005 onwards
Page Count
Estimated Page Count:
Varies by specific model year and configuration, but comprehensive for all repairs.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed based on typical professional workshop manuals and product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Detailed disassembly, assembly, diagnosis, and repair of engine components, clutch operation, and lubrication systems.
Transmission:
Complete coverage of gearbox, gear selection mechanisms, bearings, and lubrication.
Cooling Systems:
Radiator, fan, thermostat, coolant flow, and pressure testing.
Fuel And Exhaust:
Fuel injection system (throttle bodies, injectors, fuel pump), exhaust system components, catalytic converter, and emissions control.
Ignition And Electrical:
Ignition system (ECU, coils, spark plugs), charging system (stator, regulator/rectifier), starter motor, battery, lighting, and instrumentation.
Brakes And Brake Assembly:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and ABS system (if applicable).
Wheels And Tires:
Wheel bearing maintenance, tire pressure, tire wear inspection, and wheel removal/installation.
Steering And Suspension:
Handlebar assembly, steering head bearings, front fork (internals, oil changes, seals), rear shock absorber, and linkage maintenance.
Frame And Bodywork:
Chassis inspection, fairing removal/installation, seat assembly, fuel tank mounting, and general body panel care.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits, components, and connectors.
Procedures Included
Maintenance And Servicing:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant flushes, and valve clearance checks.
Fault Finding Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including error code interpretation (if applicable) and symptom-based troubleshooting.
Engine Rebuild:
Detailed instructions for engine disassembly, component inspection (pistons, rings, cylinders, crankshaft, connecting rods), reassembly, and torque specifications.
Clutch Replacement:
Procedure for removing and replacing clutch plates, springs, and pressure plates.
Fork Seal Replacement:
Step-by-step guide for replacing front fork oil seals and dust seals.
Electrical Component Testing:
Methods for testing various electrical components such as alternators, starters, ignition coils, and sensors using multimeters and oscilloscopes.
Fuel System Cleaning And Testing:
Procedures for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines.
Technical Depth
Depth:
Professional quality information, covering major repair topics in great detail, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Works on all operating systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.).
Print Quality
Image Quality:
Lots of high-quality pictures & diagrams.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, 60° V-twin engine
Displacement:
997.6 cc (60.9 cu in)
Bore X Stroke:
97 mm x 67.5 mm (typical for V990)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 130-133 hp (varies by specific model year and tune)
Torque:
Approximately 98-102 Nm (varies by specific model year and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli or similar ECU, twin injectors per cylinder)
Fuel Type:
Unleaded Petrol (min 95 RON)
Ignition System
Ignition Type:
Digital electronic ignition with spark advance control
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
High-performance motorcycle synthetic oil, typically SAE 10W-50 or 15W-50 (refer to manual for specific API/JASO specs)
Oil Capacity:
Approx. 3.5 - 4.0 liters (with filter change)
Engine Components
Pistons:
Forged aluminum (typical for high-performance)
Crankshaft:
Crossplane crankshaft (common for V990 engine)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Gear Ratios:
Specific ratios available in the manual, crucial for performance tuning.
Maintenance
Transmission Oil Type:
API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature, typically 75W-90 or 80W-90)
Transmission Oil Capacity:
Approx. 1.2 - 1.5 liters
📐 Dimensions
Exterior
Wheelbase:
Approx. 1410-1420 mm (varies by model year)
Seat Height:
Approx. 850-870 mm (varies by model year)
Weights
Dry Weight:
Approx. 185-195 kg (varies by model year and specification)
Fuel Tank Capacity:
Approx. 18 liters
🛡️ Safety Features
Ratings
Safety Features:
The manual covers braking system diagnostics and maintenance, crucial for rider safety. ABS may be present on certain models.
Active Features
Brakes:
Dual 320 mm discs with radial-mount Brembo calipers (front), 220 mm disc with Brembo caliper (rear) typical.
Passive Features
Frame Design:
Aluminum twin-spar frame contributes to stability and handling.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog instrument cluster displaying speed, RPM, fuel level, engine temperature, and diagnostic indicators. May include trip meters and lap timers.
Driver Assistance
ABS:
Available on some models; manual will detail ABS system operation and troubleshooting.
Connectivity
ECU Interface:
ECU provides data for diagnostics and potential tuning. Manual will cover diagnostic port access and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 km or 12 months, whichever comes first. Refer to manual for precise interval.
Valve Clearance Check:
Typically every 12,000-24,000 km. Manual will specify exact interval and tolerances.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical. Inspect for wear.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation and type).
Coolant Type:
Ethylene glycol-based antifreeze mixture with distilled water (typically 50/50 mix). Refer to manual for specific Aprilia recommended coolant.
Known Issues
Potential Issues Covered:
The manual will detail troubleshooting and repair for common issues such as stator failure, regulator/rectifier issues, fuel injection system glitches, and clutch slave cylinder leaks.
Filter Part Numbers
Oil Filter:
Commonly K&N KN-152, HF152 or equivalent OEM part number (e.g., AP0650240, AP0650248). Consult manual for exact part number.
Air Filter:
Replacement part numbers vary; manual will specify OEM or equivalent.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike segments.
Model Evolution
Development:
The Tuono 1000 is a naked sportbike derived from the RSV Mille sportbike, focusing on power and aggressive styling with upright ergonomics.
Production
Production Period:
The Tuono 1000 R model line has been in production for many years, with significant updates and variations for different model years.
🏆 Awards & Recognition
Recognitions
Motorcycle Class:
The Aprilia Tuono 1000 series is widely recognized as a high-performance sport-naked motorcycle, often praised for its potent engine and agile handling.
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