Aprilia Tuono 1000 Service Repair Manual 05 Onwards
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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: Tuono 1000 R Applicable Years: 2005 onwards Codes Engine Code Prefix: V990 👋 Introduction Market Position Target Audience: Owners and technicians requiring comprehensive, professional-grade repair and maintenance information for the Aprilia Tuono 1000. Competitive Analysis Value Proposition: Provides access to the same level of detailed information used by professional mechanics, enabling efficient and accurate repairs, saving time and money. Key Features Delivery Method: Instant download for immediate access and usability. Ease Of Use: Easy to read PDF format with clear instructions and visual aids. 📋 Manual Details Coverage Areas Primary Coverage: All repairs covered A-Z, all models 2005 onwards Page Count Estimated Page Count: Varies by specific model year and configuration, but comprehensive for all repairs. Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed based on typical professional workshop manuals and product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine And Clutch: Detailed disassembly, assembly, diagnosis, and repair of engine components, clutch operation, and lubrication systems. Transmission: Complete coverage of gearbox, gear selection mechanisms, bearings, and lubrication. Cooling Systems: Radiator, fan, thermostat, coolant flow, and pressure testing. Fuel And Exhaust: Fuel injection system (throttle bodies, injectors, fuel pump), exhaust system components, catalytic converter, and emissions control. Ignition And Electrical: Ignition system (ECU, coils, spark plugs), charging system (stator, regulator/rectifier), starter motor, battery, lighting, and instrumentation. Brakes And Brake Assembly: Hydraulic brake system, calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and ABS system (if applicable). Wheels And Tires: Wheel bearing maintenance, tire pressure, tire wear inspection, and wheel removal/installation. Steering And Suspension: Handlebar assembly, steering head bearings, front fork (internals, oil changes, seals), rear shock absorber, and linkage maintenance. Frame And Bodywork: Chassis inspection, fairing removal/installation, seat assembly, fuel tank mounting, and general body panel care. Wiring Diagrams: Comprehensive electrical schematics for all circuits, components, and connectors. Procedures Included Maintenance And Servicing: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant flushes, and valve clearance checks. Fault Finding Troubleshooting: Systematic diagnostic procedures for common and complex issues, including error code interpretation (if applicable) and symptom-based troubleshooting. Engine Rebuild: Detailed instructions for engine disassembly, component inspection (pistons, rings, cylinders, crankshaft, connecting rods), reassembly, and torque specifications. Clutch Replacement: Procedure for removing and replacing clutch plates, springs, and pressure plates. Fork Seal Replacement: Step-by-step guide for replacing front fork oil seals and dust seals. Electrical Component Testing: Methods for testing various electrical components such as alternators, starters, ignition coils, and sensors using multimeters and oscilloscopes. Fuel System Cleaning And Testing: Procedures for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines. Technical Depth Depth: Professional quality information, covering major repair topics in great detail, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Compatibility: Works on all operating systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.). Print Quality Image Quality: Lots of high-quality pictures & diagrams. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Type: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, 60° V-twin engine Displacement: 997.6 cc (60.9 cu in) Bore X Stroke: 97 mm x 67.5 mm (typical for V990) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 130-133 hp (varies by specific model year and tune) Torque: Approximately 98-102 Nm (varies by specific model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli or similar ECU, twin injectors per cylinder) Fuel Type: Unleaded Petrol (min 95 RON) Ignition System Ignition Type: Digital electronic ignition with spark advance control Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: High-performance motorcycle synthetic oil, typically SAE 10W-50 or 15W-50 (refer to manual for specific API/JASO specs) Oil Capacity: Approx. 3.5 - 4.0 liters (with filter change) Engine Components Pistons: Forged aluminum (typical for high-performance) Crankshaft: Crossplane crankshaft (common for V990 engine) 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Specific ratios available in the manual, crucial for performance tuning. Maintenance Transmission Oil Type: API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature, typically 75W-90 or 80W-90) Transmission Oil Capacity: Approx. 1.2 - 1.5 liters 📐 Dimensions Exterior Wheelbase: Approx. 1410-1420 mm (varies by model year) Seat Height: Approx. 850-870 mm (varies by model year) Weights Dry Weight: Approx. 185-195 kg (varies by model year and specification) Fuel Tank Capacity: Approx. 18 liters 🛡️ Safety Features Ratings Safety Features: The manual covers braking system diagnostics and maintenance, crucial for rider safety. ABS may be present on certain models. Active Features Brakes: Dual 320 mm discs with radial-mount Brembo calipers (front), 220 mm disc with Brembo caliper (rear) typical. Passive Features Frame Design: Aluminum twin-spar...
Owners and technicians requiring comprehensive, professional-grade repair and maintenance information for the Aprilia Tuono 1000.
Competitive Analysis
Value Proposition:
Provides access to the same level of detailed information used by professional mechanics, enabling efficient and accurate repairs, saving time and money.
Key Features
Delivery Method:
Instant download for immediate access and usability.
Ease Of Use:
Easy to read PDF format with clear instructions and visual aids.
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs covered A-Z, all models 2005 onwards
Page Count
Estimated Page Count:
Varies by specific model year and configuration, but comprehensive for all repairs.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed based on typical professional workshop manuals and product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Detailed disassembly, assembly, diagnosis, and repair of engine components, clutch operation, and lubrication systems.
Transmission:
Complete coverage of gearbox, gear selection mechanisms, bearings, and lubrication.
Cooling Systems:
Radiator, fan, thermostat, coolant flow, and pressure testing.
Fuel And Exhaust:
Fuel injection system (throttle bodies, injectors, fuel pump), exhaust system components, catalytic converter, and emissions control.
Ignition And Electrical:
Ignition system (ECU, coils, spark plugs), charging system (stator, regulator/rectifier), starter motor, battery, lighting, and instrumentation.
Brakes And Brake Assembly:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and ABS system (if applicable).
Systematic diagnostic procedures for common and complex issues, including error code interpretation (if applicable) and symptom-based troubleshooting.
Engine Rebuild:
Detailed instructions for engine disassembly, component inspection (pistons, rings, cylinders, crankshaft, connecting rods), reassembly, and torque specifications.
Clutch Replacement:
Procedure for removing and replacing clutch plates, springs, and pressure plates.
Fork Seal Replacement:
Step-by-step guide for replacing front fork oil seals and dust seals.
Electrical Component Testing:
Methods for testing various electrical components such as alternators, starters, ignition coils, and sensors using multimeters and oscilloscopes.
Fuel System Cleaning And Testing:
Procedures for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines.
Technical Depth
Depth:
Professional quality information, covering major repair topics in great detail, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Works on all operating systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.).
Print Quality
Image Quality:
Lots of high-quality pictures & diagrams.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, 60° V-twin engine
Displacement:
997.6 cc (60.9 cu in)
Bore X Stroke:
97 mm x 67.5 mm (typical for V990)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 130-133 hp (varies by specific model year and tune)
Torque:
Approximately 98-102 Nm (varies by specific model year and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli or similar ECU, twin injectors per cylinder)
Fuel Type:
Unleaded Petrol (min 95 RON)
Ignition System
Ignition Type:
Digital electronic ignition with spark advance control
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
High-performance motorcycle synthetic oil, typically SAE 10W-50 or 15W-50 (refer to manual for specific API/JASO specs)
Oil Capacity:
Approx. 3.5 - 4.0 liters (with filter change)
Engine Components
Pistons:
Forged aluminum (typical for high-performance)
Crankshaft:
Crossplane crankshaft (common for V990 engine)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Gear Ratios:
Specific ratios available in the manual, crucial for performance tuning.
Maintenance
Transmission Oil Type:
API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature, typically 75W-90 or 80W-90)
Transmission Oil Capacity:
Approx. 1.2 - 1.5 liters
📐 Dimensions
Exterior
Wheelbase:
Approx. 1410-1420 mm (varies by model year)
Seat Height:
Approx. 850-870 mm (varies by model year)
Weights
Dry Weight:
Approx. 185-195 kg (varies by model year and specification)
Fuel Tank Capacity:
Approx. 18 liters
🛡️ Safety Features
Ratings
Safety Features:
The manual covers braking system diagnostics and maintenance, crucial for rider safety. ABS may be present on certain models.
Active Features
Brakes:
Dual 320 mm discs with radial-mount Brembo calipers (front), 220 mm disc with Brembo caliper (rear) typical.
Passive Features
Frame Design:
Aluminum twin-spar frame contributes to stability and handling.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog instrument cluster displaying speed, RPM, fuel level, engine temperature, and diagnostic indicators. May include trip meters and lap timers.
Driver Assistance
ABS:
Available on some models; manual will detail ABS system operation and troubleshooting.
Connectivity
ECU Interface:
ECU provides data for diagnostics and potential tuning. Manual will cover diagnostic port access and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 km or 12 months, whichever comes first. Refer to manual for precise interval.
Valve Clearance Check:
Typically every 12,000-24,000 km. Manual will specify exact interval and tolerances.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical. Inspect for wear.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation and type).
Coolant Type:
Ethylene glycol-based antifreeze mixture with distilled water (typically 50/50 mix). Refer to manual for specific Aprilia recommended coolant.
Known Issues
Potential Issues Covered:
The manual will detail troubleshooting and repair for common issues such as stator failure, regulator/rectifier issues, fuel injection system glitches, and clutch slave cylinder leaks.
Filter Part Numbers
Oil Filter:
Commonly K&N KN-152, HF152 or equivalent OEM part number (e.g., AP0650240, AP0650248). Consult manual for exact part number.
Air Filter:
Replacement part numbers vary; manual will specify OEM or equivalent.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike segments.
Model Evolution
Development:
The Tuono 1000 is a naked sportbike derived from the RSV Mille sportbike, focusing on power and aggressive styling with upright ergonomics.
Production
Production Period:
The Tuono 1000 R model line has been in production for many years, with significant updates and variations for different model years.
🏆 Awards & Recognition
Recognitions
Motorcycle Class:
The Aprilia Tuono 1000 series is widely recognized as a high-performance sport-naked motorcycle, often praised for its potent engine and agile handling.