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Aprilia Tuono V4 R APRC 2011-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono V4 R APRC Model Variant: Tuono V4 R APRC Year: 2011-2012 Category: Sport Naked Motorcycle Codes Engine Code: Derived from RSV4 Factory platform 👋 Introduction Market Position Positioning: High-performance sport naked motorcycle derived from the RSV4 superbike, offering aggressive styling, advanced electronics, and track-day capability in a street-legal package. Competitive Analysis Competitors: BMW S1000R, Ducati Streetfighter V4, KTM 1290 Super Duke R, Yamaha MT-10. Key Features Key Features: V4 engine, advanced APRC electronics suite, aggressive styling, premium suspension and brakes. Target Audience Audience: Enthusiast riders seeking a powerful, technologically advanced, and engaging motorcycle for both street and occasional track use. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Page Count: 489 Manual Type Manual Type: Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, torque specifications, component testing Engine Management: ECU diagnostics, fuel injection system, ignition system, sensors, actuators Transmission: Clutch operation, gearbox assembly, shift mechanism, lubrication Chassis And Frame: Frame inspection, steering head bearing maintenance, swingarm lubrication, rear suspension linkage Suspension Front: Fork disassembly, service, oil change, seals, damping adjustments Braking System: Brake caliper service, master cylinder maintenance, hydraulic lines, bleeding procedures, ABS system integration Electrical System: Wiring diagrams, battery maintenance, starter system, charging system, lighting, fuses, relays Aprc System: Aprilia Performance Ride Control (APRC) system diagnostics, calibration, traction control, wheelie control, launch control, quick shift functionality Fuel System: Fuel tank, fuel pump, injectors, throttle bodies Cooling System: Radiator, coolant, water pump, thermostat Exhaust System: Exhaust manifold, catalytic converter, muffler removal and installation Bodywork: Fairing removal and installation, seat, fuel tank cover Suspension Rear Suspension Rear: Monoshock disassembly, service, spring preload, rebound and compression damping adjustments Procedures Included Routine Maintenance: Oil and filter...
Type: Motorcycle
Säljare:
Aprilia
Sku: 472328
Collections: ALL
Tags: 2011 2012 Aprilia Misc Motorcycle Motorcycles Tuono V4 R APRC
Aprilia Tuono V4 R APRC 2011-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V4 R APRC
Model Variant:
Tuono V4 R APRC
Year:
2011-2012
Category:
Sport Naked Motorcycle
Codes
Engine Code:
Derived from RSV4 Factory platform
👋 Introduction
Market Position
Positioning:
High-performance sport naked motorcycle derived from the RSV4 superbike, offering aggressive styling, advanced electronics, and track-day capability in a street-legal package.
Competitive Analysis
Competitors:
BMW S1000R, Ducati Streetfighter V4, KTM 1290 Super Duke R, Yamaha MT-10.
Key Features
Key Features:
V4 engine, advanced APRC electronics suite, aggressive styling, premium suspension and brakes.
Target Audience
Audience:
Enthusiast riders seeking a powerful, technologically advanced, and engaging motorcycle for both street and occasional track use.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Page Count:
489
Manual Type
Manual Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, torque specifications, component testing
Engine Management:
ECU diagnostics, fuel injection system, ignition system, sensors, actuators
Transmission:
Clutch operation, gearbox assembly, shift mechanism, lubrication
Chassis And Frame:
Frame inspection, steering head bearing maintenance, swingarm lubrication, rear suspension linkage
Suspension Front:
Fork disassembly, service, oil change, seals, damping adjustments
Braking System:
Brake caliper service, master cylinder maintenance, hydraulic lines, bleeding procedures, ABS system integration
Electrical System:
Wiring diagrams, battery maintenance, starter system, charging system, lighting, fuses, relays
Aprc System:
Aprilia Performance Ride Control (APRC) system diagnostics, calibration, traction control, wheelie control, launch control, quick shift functionality
Fuel System:
Fuel tank, fuel pump, injectors, throttle bodies
Cooling System:
Radiator, coolant, water pump, thermostat
Exhaust System:
Exhaust manifold, catalytic converter, muffler removal and installation
Bodywork:
Fairing removal and installation, seat, fuel tank cover
Suspension Rear
Suspension Rear:
Monoshock disassembly, service, spring preload, rebound and compression damping adjustments
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, spark plug replacement, air filter cleaning/replacement
Troubleshooting:
Diagnostic procedures for common faults, error codes, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for major component repairs and replacements
Diagnostics:
Engine fault diagnosis, electrical system fault finding, APRC system diagnostics
Adjustments:
Clutch cable, throttle cables, suspension settings, APRC system parameters
Rebuilds:
Engine and gearbox major rebuilds
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and component rebuilds.
Detail Level:
Illustrated with clear, step-by-step instructions and diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Print Quality:
High-resolution digital scans suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness:
Full Workshop Manual
⚙️ Engine Specifications
Primary Engine
Engine Type:
V4, Four-Stroke
Displacement:
999.6 cc (61.0 cu in)
Bore X Stroke:
73 mm x 59.4 mm (2.87 in x 2.34 in)
Valve Train:
DOHC, Four valves per cylinder
Performance
Horsepower:
160 hp (117.7 kW) @ 9,500 rpm
Torque:
100 Nm (73.8 lb-ft) @ 9,000 rpm
Fuel System
Fuel Delivery:
Multi-point sequential electronic fuel injection with Mikuni throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
Semi-synthetic or fully synthetic SAE 10W-40 motorcycle oil meeting API SG or higher and JASO MA specifications.
Engine Management
Ignition:
Magneti Marelli ECU with separate coils for each spark plug.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Gear Ratios:
1st: 36/15 (2.40), 2nd: 32/17 (1.88), 3rd: 30/19 (1.58), 4th: 28/20 (1.40), 5th: 27/22 (1.23), 6th: 23/24 (0.96)
Final Drive:
Chain drive, 525 pitch
Features
Quick Shifter:
Yes (integrated into APRC system)
Lubrication
Transmission Oil Type:
SAE 75W-90 synthetic motorcycle transmission fluid.
📐 Dimensions
Exterior
Length:
Approx. 2095 mm (82.48 in)
Width:
Approx. 800 mm (31.50 in)
Height:
Approx. 1115 mm (43.90 in)
Wheelbase:
Approx. 1445 mm (56.89 in)
Seat Height:
Approx. 840 mm (33.07 in)
Weights
Dry Weight:
Approx. 183 kg (403.45 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (claimed, with fluids)
Fuel Capacity:
18 liters (4.75 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
ABS:
Yes (Bosch ABS, multi-level) - switchable
Traction Control:
Yes (ATC - Aprilia Traction Control, multi-level) - switchable
Wheelie Control:
Yes (AWC - Aprilia Wheelie Control, multi-level) - switchable
Launch Control:
Yes (ALC - Aprilia Launch Control) - switchable
Passive Features
Lighting:
Halogen headlamp, LED tail light and indicators.
Braking Components:
Brembo radial-mount calipers (front), Brembo monobloc calipers (rear).
💡 Technology Features
Infotainment
Display:
Digital instrument cluster with LCD display.
Features:
Displays speed, RPM, gear position, riding modes, APRC system status, lap timer, and diagnostic information.
Driver Assistance
Aprc Suite:
Comprehensive suite including ATC (Traction Control), AWC (Wheelie Control), ALC (Launch Control), and QS (Quick Shifter).
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration on this model year).
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 6 months
Major Service Intervals:
Every 10,000 km (6,000 miles) or 12 months, including valve clearance checks.
Oil Filter Change Interval:
Every 10,000 km (6,000 miles) or 12 months.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.7 liters (3.9 US qt) with filter change.
Coolant Type:
Ethylene glycol-based coolant with distilled water (50/50 mix), ensuring freeze protection and corrosion inhibition.
Brake Fluid Type:
DOT 4, high-performance synthetic brake fluid.
Fork Oil Type:
Aprilia recommends specific fork oil viscosity (e.g., 5W or 7.5W, refer to manual for exact type and quantity).
Known Issues
Common Issues:
Potential for occasional electrical gremlins, clutch slave cylinder leaks, and wear on the quick shifter sensor at higher mileage. Detailed troubleshooting for these is expected in the manual.
Part Numbers
Oil Filter Example:
e.g., HiFloFiltro HF152, K&N KN-152 (verify specific application).
Air Filter Example:
e.g., BMC FB504/01, K&N YA-0600 (verify specific application).
Spark Plug Example:
e.g., NGK CR9E (verify specific application).
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and performance road bikes, known for innovation and sporty designs.
Model Evolution
Evolution:
The Tuono V4 R is a derivative of the RSV4 superbike, adapted for street use with higher handlebars and a more relaxed riding position, while retaining its potent V4 engine and advanced electronics.
Production
Production Period:
2011-2012 (Specific model covered by this manual)
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The Tuono V4 R was highly acclaimed by motorcycle journalists for its performance, handling, and advanced electronics upon release.
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