This manual covers the ATV models from 2006, including the 400 4x4 (and its variants: Auto, LE, TBX, TRV, VP), the 500 4x4 (and its variants: Auto, LE, TBX, TRV), the 650 4x4 V2 (and its variants: Auto, LE), and the 650 H1 SE. These 2006 ATV models represent a refined generation of vehicles designed for utility and performance in various off-road conditions. Known for their robust engineering, these ATVs are equipped with capable powertrains, including automatic CVT transmissions and 4x4 drive systems, making them suitable for a wide range of recreational and work-related activities. This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your ATV. It covers all major systems, including the engine and powertrain, chassis and suspension, electrical and ignition, and body and controls. Within these sections, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, and performing complete repairs or rebuilds. The manual also includes critical technical specifications, wiring diagrams, and safety guidelines, empowering owners and technicians to keep their vehicles in optimal condition and ensure safe operation. 🏷️ Basic Information Identification Make: Arctic Cat Model: ATV Year: 2006 Generation Platform Code: Not Specified Codes Vin Code: Not Applicable (Manual Covers Multiple Models) 👋 Introduction Market Position Target Audience: Arctic Cat ATV owners seeking to perform their own maintenance, repairs, and diagnostics. Competitive Analysis Value Proposition: Provides instant access to essential service information, enabling cost savings on professional repairs and minimizing downtime. Key Features Accessibility: Instant download post-payment, directly accessible on smart devices for on-trail repairs. Durability: Digital format eliminates wear and tear associated with physical manuals in harsh environments. Support: Lifetime Protection Policy for lost or damaged files. 📋 Manual Details Coverage Areas Models Covered: Arctic Cat 400 4x4 (and variants: Auto, LE, TBX, TRV, VP), Arctic Cat 500 4x4 (and variants: Auto, LE, TBX, TRV), Arctic Cat 650 4x4 V2 (and variants: Auto, LE), Arctic Cat 650 H1 SE Page Count Estimated Page Count: Estimated 600-800+ Pages (Comprehensive Coverage) Manual Type Type: Repair Manual / Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine disassembly/assembly, lubrication, cooling, fuel system, intake, exhaust, transmission, drive chain, sprockets Chassis And Suspension: Steering system, shocks, suspension components, frame inspection Electrical And Ignition: Electrical system diagnostics, wiring diagrams, ignition system, lighting, battery, starter, charging system Body And Controls: Body work, controls, levers, seating Procedures Included Maintenance: Routine maintenance, scheduled service, fluid changes, filter replacements, lubrication points Troubleshooting: Advanced troubleshooting guides, diagnostic procedures, common problem identification and solutions Repair And Rebuild: Engine removal and installation, component repair, complete system overhauls, replacement procedures Specifications: Detailed torque specifications, tolerances, clearances, fluid capacities, wiring schematics Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced diagnostics and full rebuild procedures for all major systems. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Resolution: High-resolution scans suitable for printing clear diagrams and text. Layout: Designed for efficient printing of specific pages as needed, minimizing paper waste. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Various (400cc, 500cc, 650cc class engines) Engine Type: Single-cylinder, liquid-cooled (typically OHV or OHC, depending on specific model variant) Bore X Stroke: Varies by model (detailed in manual) Compression Ratio: Varies by model (detailed in manual) Performance Horsepower Output: Varies by model (detailed in manual) Torque Output: Varies by model (detailed in manual) Fuel System Carburetor Type: Carbureted (e.g., Keihin CV, Mikuni, depending on model) Fuel Type: Unleaded gasoline (Octane rating specified in manual) Lubrication And Cooling Oil Type And Capacity: Specific oil grades and capacities for engine and transmission (detailed in manual) Cooling System: Liquid-cooled with radiator and fan 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Gear Selection: High/Low range, Reverse, Neutral, Park (on some models) Features Drive System: 4x4 (Four-Wheel Drive) with selectable 4x2/4x4 engagement (specific mechanisms detailed in manual) Final Drive: Shaft drive (front and rear differentials) Fluid Specifications Cvtfuel: Specific CVT fluid type and maintenance procedures outlined. 📐 Dimensions Exterior Length: Varies by model (detailed in manual) Width: Varies by model (detailed in manual) Height: Varies by model (detailed in manual) Weights Dry Weight: Varies by model (detailed in manual) Ground Clearance: Varies by model (detailed in manual) Towing Capacity Towing Capacity: Typically specified for models like TBX (detailed in manual) 🛡️ Safety Features Ratings Safety Standards: Adherence to industry safety standards for ATVs (detailed in manual) Active Features Braking System: Hydraulic disc brakes (front and rear), specific caliper and rotor details provided. Parking Brake: Hand-operated parking brake mechanism. Passive Features Lighting: Headlights, taillights, brake lights. Operator Controls: Handlebar controls, throttle, brake levers designed for safe operation. 💡...
This manual covers the ATV models from 2006, including the 400 4x4 (and its variants: Auto, LE, TBX, TRV, VP), the 500 4x4 (and its variants: Auto, LE, TBX, TRV), the 650 4x4 V2 (and its variants: Auto, LE), and the 650 H1 SE. These 2006 ATV models represent a refined generation of vehicles designed for utility and performance in various off-road conditions. Known for their robust engineering, these ATVs are equipped with capable powertrains, including automatic CVT transmissions and 4x4 drive systems, making them suitable for a wide range of recreational and work-related activities.
This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your ATV. It covers all major systems, including the engine and powertrain, chassis and suspension, electrical and ignition, and body and controls. Within these sections, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, and performing complete repairs or rebuilds. The manual also includes critical technical specifications, wiring diagrams, and safety guidelines, empowering owners and technicians to keep their vehicles in optimal condition and ensure safe operation.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
ATV
Year:
2006
Generation
Platform Code:
Not Specified
Codes
Vin Code:
Not Applicable (Manual Covers Multiple Models)
👋 Introduction
Market Position
Target Audience:
Arctic Cat ATV owners seeking to perform their own maintenance, repairs, and diagnostics.
Competitive Analysis
Value Proposition:
Provides instant access to essential service information, enabling cost savings on professional repairs and minimizing downtime.
Key Features
Accessibility:
Instant download post-payment, directly accessible on smart devices for on-trail repairs.
Durability:
Digital format eliminates wear and tear associated with physical manuals in harsh environments.
Support:
Lifetime Protection Policy for lost or damaged files.
High/Low range, Reverse, Neutral, Park (on some models)
Features
Drive System:
4x4 (Four-Wheel Drive) with selectable 4x2/4x4 engagement (specific mechanisms detailed in manual)
Final Drive:
Shaft drive (front and rear differentials)
Fluid Specifications
Cvtfuel:
Specific CVT fluid type and maintenance procedures outlined.
📐 Dimensions
Exterior
Length:
Varies by model (detailed in manual)
Width:
Varies by model (detailed in manual)
Height:
Varies by model (detailed in manual)
Weights
Dry Weight:
Varies by model (detailed in manual)
Ground Clearance:
Varies by model (detailed in manual)
Towing Capacity
Towing Capacity:
Typically specified for models like TBX (detailed in manual)
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to industry safety standards for ATVs (detailed in manual)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), specific caliper and rotor details provided.
Parking Brake:
Hand-operated parking brake mechanism.
Passive Features
Lighting:
Headlights, taillights, brake lights.
Operator Controls:
Handlebar controls, throttle, brake levers designed for safe operation.
💡 Technology Features
Infotainment
Instrument Panel:
Digital or analog instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
4Wd Engagement:
Electronic or manual engagement for 4-wheel drive systems.
Connectivity
Diagnostic Ports:
Diagnostic connectors for accessing engine control unit (ECU) data (details in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually (refer to manual for exact recommendation).
Air Filter Cleaning:
Recommended at regular intervals, especially in dusty conditions (detailed in manual).
Spark Plug Replacement:
Specified mileage or hour intervals (refer to manual).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 20W-50 (specific viscosity based on ambient temperature, consult manual).
Coolant:
Ethylene glycol based antifreeze mixture (50/50 recommended for optimal freeze protection and corrosion resistance).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil:
Specific gear oil for differentials and transmission (consult manual for type and viscosity).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads.
Electrical Gremlins:
Potential for corrosion in connectors, especially with heavy use in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Arctic Cat has a long-standing history in powersports, known for its snowmobiles and ATVs.
Model Evolution
Development:
The 2006 models represent a mature generation of Arctic Cat ATVs, incorporating design refinements and engine updates.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Arctic Cat ATVs from this era generally received positive reviews for their utility and performance in their respective segments. Specific awards for the 2006 models are not prominently documented, but the brand consistently competed well.