Basic Information Identification Make: Arctic Cat Model: 500 TRV Year: 2005 Chassis Type: ATV (All-Terrain Vehicle) Configuration: 4x4 Color Variant: CAT GREEN Powertrain: Automatic Transmission Introduction Market Position Market Segment: Utility ATV Key Features Transmission Type: Automatic Drive System: 4x4 Selectable Value Proposition Manual Utility: Essential resource for identifying, ordering, and understanding the assembly of all OEM parts for the 2005 Arctic Cat 500 TRV. Competitive Analysis Competitors: Polaris Sportsman 500, Can-Am Outlander 500, Yamaha Grizzly 550, Kawasaki Brute Force 500 Manual Details Coverage Manual Type: Factory Full Parts Manual Language: English Format File Format: PDF Download Interactivity Searchable Text: Yes Printable: Yes Zoomable: Yes Availability Download Format: Instant Download Manual Coverage Systems Systems Covered: Accelerator System, Air Intake System, Battery and Starter Motor, Cam Chain System, Canopy and Taillight Assembly, Cargo Box and Tailgate, Clutch Assembly, V-Belt Drive System, Magneto Cover, Console Assembly, Floor Panel, Cooling System, Crank Balancer, Crankshaft and Piston Assembly, Cylinder Block, Cylinder Head and Camshaft/Valve Train, Dash Assembly, Drive Train Components, Engine Assembly, Exhaust System, Frame and Related Parts, Front Brake System, Front Drive Gearcase, Front Suspension System, Gas Tank Assembly, Gear Shifting Mechanism, Hood and Headlight Assembly, Magneto Ignition System, Oil Filter/Pump Assembly, Rear and Parking Brake System, Rear Suspension System, Seat Assembly, Secondary Drive System, Secondary Transmission, Shifter Mechanism, Starter Clutch, Steering System, Sway Bar, Throttle Body, Tilt Frame Assembly, Transmission Assembly, Water Pump, Wheel and Tire Assembly, Wiring Harness Procedures Procedures Included: Overhaul, Disassembly, Assembly, Component Identification, Parts Referencing, Illustration of Components Depth Technical Depth: Comprehensive Parts Identification and Exploded Views Illustrations Exploded Views: Yes, detailed exploded views for all components. Parts Identification Parts Lists: Yes, comprehensive parts lists for each assembly. Specialty Areas Transmission Overhaul: Detailed procedures for CVT disassembly, inspection, and reassembly. Drive Train Repair: Covers front and rear drive gearcases, differentials, and axle components. Wiring Harness Diagrams: Implied by 'Wiring Harness' coverage, essential for troubleshooting electrical issues. Troubleshooting Diagnostic Guidance: Implied by the comprehensive nature of a parts manual, aiding in part identification for repair troubleshooting. Components Body Panels: Coverage of all plastic body panels, fenders, and trim pieces. Manual Specifications File Characteristics File Type: PDF Software Requirements Required Software: Adobe Reader, Foxit Reader, or other PDF reader Quality Image Resolution: High resolution for clear viewing of illustrations. Engine Specifications Primary Engine Engine Type: 4-Stroke Configuration: Likely Single-Cylinder, OHC (Overhead Camshaft) Displacement Cc: ~493cc (Typical for 500 class Arctic Cat engines of this era) Fuel System Fuel Delivery: Carbureted (likely Keihin CV type) Performance Horsepower Hp: Estimated 25-30 HP (typical for this displacement and class) Torque Ft Lbs: Estimated 30-35 ft-lbs (typical) Lubrication Oil Capacity Quarts: Approx. 2.0-2.5 quarts (verify with manual) Ignition Spark Plug Type: Specific NGK or Denso plug required; part number available in manual. Transmission Primary Transmission Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System Drive Modes: 2WD/4WD Features Clutch System: Dry Clutch (Primary and Secondary) Gear Ratios Cvt Reduction Ratios: Varies with belt position; low and high range (implied by CVT functionality) Drive Belt Drive Belt Part Number: Specific part number is critical and found within this manual. Dimensions Weights Dry Weight Lbs: Estimated 600-650 lbs (typical for this class) Towing Capacity Lbs: Typically rated for 1000-1500 lbs Payload Capacity Lbs: Typically rated for 200-300 lbs (rack capacity) Exterior Wheelbase In: Approximately 48-50 inches (typical for TRV models) Ground Clearance In: Approximately 8-10 inches (typical) Tire Size Front: Typical: 25x8-12 Tire Size Rear: Typical: 25x10-12 Wheel Bolt Pattern: 4/110 (typical for many Arctic Cat models of this era) Safety Features Features Braking System Front: Dual Hydraulic Disc Brakes Braking System Rear: Single Hydraulic Disc Brake with Parking Brake Technology Features Powertrain Management Ignition System: CDI (Capacitor Discharge Ignition) Cooling System: Liquid-Cooled (typically via radiator and fan) Instrumentation Display Features: Likely basic digital or analog gauges for speedometer, odometer, fuel level, and engine temperature. Lighting Headlight Type: Halogen bulbs (dual or single beam configuration) Maintenance Service Intervals Oil Change Interval Hours: Refer to specific maintenance schedule in a detailed service manual; typically 50-100 hours or annual. Air Filter Inspection Interval Hours: Frequent inspection, typically every 20-50 hours depending on operating conditions. Spark Plug Replacement Interval Hours: Typically 100-200 hours or as needed. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 or 20W-50 (verify with specific manual) Transmission Fluid Type: Arctic Cat recommends specific CVT fluid or equivalent; consult manual for exact specification. Coolant Type: Ethylene Glycol Based Antifreeze, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: V-Belt fatigue, clutch wear, suspension bushings, wheel bearings, starter motor reliability. Common Issues Cooling System Maintenance: Regular flushing and checking of coolant levels and hose integrity. Battery Maintenance: Checking terminal connections and charge levels, especially during storage. Vehicle History Brand Heritage Manufacturer...