ARCTIC CAT 500 TRV Automatic ATV Parts Manual Catalog Download PDF
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🏷️ Basic Information Identification Make: Arctic Cat Model: 500 TRV Product Type: ATV Parts Manual Catalog Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code Designation: Likely a single-cylinder, 4-stroke designation, specific code not provided in product info 👋 Introduction Market Position Segment: Mid-size utility ATV, often favored for its 2-up riding capability (TRV designation). Competitive Analysis Competitors: Likely competes with models from Polaris (Sportsman, Ranger), Can-Am (Outlander, Commander), Honda (Rancher, Foreman), Kawasaki (Brute Force), and Suzuki (KingQuad). Key Features Utility Focus: Designed for work and recreational use, offering a balance of power, comfort, and carrying capacity. Two Up Capability: The 'TRV' designation typically signifies a model built for two riders, often with extended chassis and passenger seating/footpegs. Automatic Transmission: Ease of operation for a wide range of riders, simplifying control during various riding conditions. Manual Utility Value Proposition: Essential resource for owners and technicians for accurate part identification, ordering, and understanding component relationships. 📋 Manual Details Coverage Areas General Coverage: Comprehensive parts listing and diagrams for the Arctic Cat 500 TRV Automatic ATV. Page Count Estimated Page Count: Variable, typically 200-500+ pages for comprehensive parts catalogs of this nature. Manual Type Type: Parts Manual Catalog Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Assembly: All components of the internal combustion engine, including cylinder, piston, crankshaft, valve train, cooling system, and lubrication. Fuel System: Carburetor/Fuel Injection components, fuel tank, fuel lines, fuel pump (if applicable). Transmission Drivetrain: Automatic transmission (likely CVTech or similar), drive clutches, driven clutches, drive belts, gear reduction, differentials, axles, CV joints, and wheels. Suspension: Front and rear suspension components, including A-arms, shocks, springs, bushings, ball joints, and steering components. Braking System: Front and rear brake assemblies, calipers, rotors, brake lines, master cylinders, and levers/pedals. Electrical System: Starter motor, battery, alternator/stator, ignition system, lighting (headlights, taillights, brake lights), wiring harnesses, switches, and controls. Chassis Frame: Frame components, body panels, fenders, racks, seats, and mounting hardware. Control Systems: Handlebar assembly, throttle control, brake levers, shifter mechanisms, and associated cables. Procedures Included Assembly Disassembly: Exploded diagrams clearly illustrate the order of assembly and disassembly for all components, facilitating part identification and replacement. Part Identification: Provision of manufacturer's part numbers for every single component, crucial for ordering correct replacements. Troubleshooting Guidance: While not a diagnostic manual, exploded views can aid in identifying worn or damaged parts during troubleshooting. Technical Depth Depth: Highly detailed, focusing on visual representation and part enumeration for a wide range of components. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: Professional quality, allowing for enlargement to view small details. Assumed high DPI for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Material: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Single-cylinder, 4-stroke, SOHC (Single Overhead Camshaft). Specific engine family not detailed in product information. Displacement: Likely around 400cc-500cc, based on common Arctic Cat 500 designations. Exact displacement requires model year confirmation. Cooling System: Liquid-cooled, with radiator and fan. Lubrication System: Wet sump lubrication system. Performance Horsepower: Typically in the range of 25-35 HP, depending on specific model year and tuning. Exact figures not provided. Torque: Torque figures are not specified in the product information but would be commensurate with a 500cc class ATV. Fuel System Carburetion: Likely a Mikuni or Keihin carburetor. Specific model/size not provided. Fuel Type: Unleaded gasoline, typically 87 octane. Ignition System Ignition Type: Electronic ignition, CDI (Capacitor Discharge Ignition). 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with high/low range and reverse. Optional Options: Not applicable, as the model is specified as 'Automatic'. Features Drive Modes: 2WD/4WD selectable, often with front differential lock. Clutch System Drive Clutch: CVTech or similar primary clutch system. Driven Clutch: CVTech or similar secondary clutch system. 📐 Dimensions Exterior Overall Length: Typically around 83-85 inches for a 500cc TRV model. Exact specification not provided. Overall Width: Typically around 46-48 inches for a 500cc TRV model. Exact specification not provided. Overall Height: Typically around 48-50 inches for a 500cc TRV model. Exact specification not provided. Wheelbase: Likely extended for TRV designation, typically around 50-52 inches. Exact specification not provided. Cargo Front Rack Capacity: Typically 100 lbs (45 kg). Exact specification not provided. Rear Rack Capacity: Typically 200 lbs (90 kg). Exact specification not provided. Weights Dry Weight: Likely in the range of 600-700 lbs (272-318 kg). Exact specification not provided. Towing Capacity: Typically 1,050 lbs (476 kg). Exact specification not provided. Payload Capacity: Typically 240 lbs (109 kg) plus rider. Exact specification not provided. 🛡️ Safety Features Ratings Rollover Protection: ATVs are not typically assigned official crash ratings like passenger vehicles. Operator caution and use of protective gear are paramount. Active Features Braking System: Hydraulic disc brakes, front and rear, for reliable stopping power. Engine Braking: CVT system provides engine braking effect when decelerating....
Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.
Optional
Options:
Not applicable, as the model is specified as 'Automatic'.
Features
Drive Modes:
2WD/4WD selectable, often with front differential lock.
Clutch System
Drive Clutch:
CVTech or similar primary clutch system.
Driven Clutch:
CVTech or similar secondary clutch system.
📐 Dimensions
Exterior
Overall Length:
Typically around 83-85 inches for a 500cc TRV model. Exact specification not provided.
Overall Width:
Typically around 46-48 inches for a 500cc TRV model. Exact specification not provided.
Overall Height:
Typically around 48-50 inches for a 500cc TRV model. Exact specification not provided.
Wheelbase:
Likely extended for TRV designation, typically around 50-52 inches. Exact specification not provided.
Cargo
Front Rack Capacity:
Typically 100 lbs (45 kg). Exact specification not provided.
Rear Rack Capacity:
Typically 200 lbs (90 kg). Exact specification not provided.
Weights
Dry Weight:
Likely in the range of 600-700 lbs (272-318 kg). Exact specification not provided.
Towing Capacity:
Typically 1,050 lbs (476 kg). Exact specification not provided.
Payload Capacity:
Typically 240 lbs (109 kg) plus rider. Exact specification not provided.
🛡️ Safety Features
Ratings
Rollover Protection:
ATVs are not typically assigned official crash ratings like passenger vehicles. Operator caution and use of protective gear are paramount.
Active Features
Braking System:
Hydraulic disc brakes, front and rear, for reliable stopping power.
Engine Braking:
CVT system provides engine braking effect when decelerating.
Passive Features
Seat Belt Anchorage:
N/A, ATVs do not utilize seat belts. Footwells and handgrips provide rider security.
Lighting:
Dual headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Display Features:
Basic digital display for odometer, trip meter, fuel level, and indicator lights. Specific display components available.
Driver Assistance
Traction Control:
Not typically a feature on models of this era, primarily mechanical 4WD selection.
Connectivity
Charging Ports:
May include a 12V accessory outlet for charging devices. Part numbers for outlets and wiring available.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 100 hours of operation or annually. Specific intervals detailed in a service manual, but oil filter part numbers will be in this parts catalog.
Air Filter Cleaning Replacement:
Inspect every 20-40 hours, clean or replace as needed. Part numbers available in manual.
Spark Plug Replacement:
Typically every 100-200 hours or annually. Specific spark plug part numbers available.
Belt Inspection Replacement:
Inspect belt for wear and damage every 50 hours. Replace as needed. Belt part numbers will be critical.
Fluid Specifications
Engine Oil Type:
Typically SAE 10W-40 or 20W-50 motorcycle/ATV specific engine oil. Exact specification and part numbers for oil filters available.
Transmission Fluid Type:
Often uses the same engine oil for transmission and final drive, or a specific gear oil. Part numbers for any separate gear oil available.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Part numbers for coolant hoses and clamps available.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Part numbers for master cylinders and brake lines available.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, ball joints, tie rod ends, brake pads, and wheel bearings are common wear items on ATVs.
Electrical Connections:
Corrosion on electrical connectors can be an issue in wet environments. Manual will show connector part numbers.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat, a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for its off-road performance.
Model Evolution
Development:
The 500 TRV model likely represents a development in Arctic Cat's utility ATV line, focusing on comfort and rider capacity for extended use.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA, or through contract manufacturing by global partners.
Production Years
Era:
The 500 TRV designation was prominent in the mid-to-late 2000s and early 2010s. Specific year coverage depends on the manual's scope.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Arctic Cat ATVs have historically received positive reviews for their performance and utility in various outdoor publications and tests.