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Arctic Cat 550 TRV 2011 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2011 Codes Vin Prefix: VBG 👋 Introduction Market Position Segment: All-Terrain Vehicle (ATV), specifically a 'TRV' (Touring/Recreation Vehicle) model. Target Audience: Owners seeking in-depth maintenance and repair knowledge, professional ATV technicians, service centers. Competitive Analysis Competitors: Polaris Sportsman Touring, Can-Am Outlander Max, Yamaha Grizzly. Key Features Vehicle Type: Two-up (TRV designation typically implies passenger capability), 4x4 ATV. Powertrain Focus: Emphasis on robust engine and CVT performance, essential for hauling and trail riding. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Scope: Comprehensive repair and maintenance procedures for the Arctic Cat 550 TRV 2011 model. Page Count Estimated Pages: High (typical workshop manuals exceed 500 pages, specific count not provided in product info) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (based on typical publication for US/North American market and mention of 'mechanical technicians') Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, component testing, lubrication, cooling system, fuel system, exhaust system. Transmission: CVT (Continuously Variable Transmission) removal, inspection, maintenance, belt inspection and replacement, clutch service, gearcase servicing. Drivetrain: Front and rear drive systems, differentials, axles, driveshafts, U-joints, wheel hubs, four-wheel drive engagement system. Suspension: Front and rear suspension geometry, shock absorber servicing, spring replacement, A-arm bushings, linkage maintenance, steering components. Brakes: Hydraulic brake system, brake pad replacement, rotor inspection and replacement, caliper servicing, brake fluid bleeding and replacement, parking brake. Electrical: Wiring diagrams, starter system, charging system, ignition system, lighting, instrumentation, battery maintenance, electrical component troubleshooting. Chassis Body: Frame components, body panels, seat removal, rack systems, fenders, bumper assembly, storage compartments, handlebar and control assembly. Fuel System: Fuel tank servicing, fuel pump operation, fuel filter replacement, carburetor or EFI system diagnosis and repair. Cooling System: Radiator service, coolant replacement, water pump inspection, fan operation, thermostat testing. Steering: Steering column, tie rods, steering rack/gearbox, linkage alignment, power steering system (if applicable). Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug replacement, air filter service. Troubleshooting: Diagnostic charts for common issues, symptom-based troubleshooting guides, electrical system diagnosis. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Overhaul: Complete engine and transmission overhaul procedures, including specifications for wear limits. Calibration Adjustment: Carburetor adjustment, ignition timing (if applicable), suspension alignment checks, drive clutch/driven clutch adjustments. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Advanced diagnostic procedures, including electrical system testing and interpretation of engine performance data. Rebuild Procedures: Detailed procedures for complete engine, transmission, and differential rebuilds with critical specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, enabling quick access to information. Print Quality Quality: High resolution for clear diagrams, illustrations, and text. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin Displacement: 493cc (actual displacement often rounded or marketed differently, 550 is the model designation, 493cc is common for this engine family) Bore X Stroke: 72mm x 60mm (typical for the 493cc engine) Cooling System: Liquid-cooled Performance Horsepower: Approx. 32-35 HP (estimated based on similar models/engines) Torque: Approx. 30-32 lb-ft (estimated based on similar models/engines) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: CDI with electronic advance Lubrication Oil Type: SAE 10W-40 Synthetic ATV Engine Oil (specific API classification like SG or higher will be detailed in manual) Oil Capacity: Approx. 2.5-3.0 Liters (with filter change, specific capacity in manual) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD / 4WD with front differential lock Features Gear Selection: High, Low, Neutral, Reverse, Park Cvtf Fluid Type: Arctic Cat XT Extreme Duty CVT Fluid (specific part numbers and alternatives will be in the manual) 📐 Dimensions Exterior Length: Approx. 96 inches Width: Approx. 48 inches Height: Approx. 48 inches Wheelbase: Approx. 50 inches Weights Dry Weight: Approx. 670 lbs Ground Clearance: Approx. 10.5 inches Cargo Front Rack Capacity: Approx. 100 lbs Rear Rack Capacity: Approx. 200 lbs Towing Towing Capacity: Approx. 1050 lbs Tires Front Tire Size: 25x8-12 Rear Tire Size: 25x10-12 Wheels Wheel Bolt Pattern: 4x110mm 🛡️ Safety Features Ratings Crash Safety: N/A (ATVs are not typically subjected to the same crash testing as passenger vehicles; focus is on design integrity and rider protection) Active Features Braking System: Hydraulic disc brakes on all wheels, engine braking through CVT. 4Wd System: On-demand 4WD with electronic front differential lock for enhanced traction. Passive Features Lighting: Dual headlights, taillight, brake light. Ergonomics: TRV designation implies passenger comfort features like a passenger seat with backrest and handgrips. 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, gear indicator (P-R-N-H-L), engine warning lights. Driver Assistance Traction Control:...
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Arctic Cat 550 TRV 2011 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 TRV
Year:
2011
Codes
Vin Prefix:
VBG
👋 Introduction
Market Position
Segment:
All-Terrain Vehicle (ATV), specifically a 'TRV' (Touring/Recreation Vehicle) model.
Target Audience:
Owners seeking in-depth maintenance and repair knowledge, professional ATV technicians, service centers.
Competitive Analysis
Competitors:
Polaris Sportsman Touring, Can-Am Outlander Max, Yamaha Grizzly.
Key Features
Vehicle Type:
Two-up (TRV designation typically implies passenger capability), 4x4 ATV.
Powertrain Focus:
Emphasis on robust engine and CVT performance, essential for hauling and trail riding.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Scope:
Comprehensive repair and maintenance procedures for the Arctic Cat 550 TRV 2011 model.
Page Count
Estimated Pages:
High (typical workshop manuals exceed 500 pages, specific count not provided in product info)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (based on typical publication for US/North American market and mention of 'mechanical technicians')
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, component testing, lubrication, cooling system, fuel system, exhaust system.
Transmission:
CVT (Continuously Variable Transmission) removal, inspection, maintenance, belt inspection and replacement, clutch service, gearcase servicing.
Drivetrain:
Front and rear drive systems, differentials, axles, driveshafts, U-joints, wheel hubs, four-wheel drive engagement system.
Suspension:
Front and rear suspension geometry, shock absorber servicing, spring replacement, A-arm bushings, linkage maintenance, steering components.
Brakes:
Hydraulic brake system, brake pad replacement, rotor inspection and replacement, caliper servicing, brake fluid bleeding and replacement, parking brake.
Electrical:
Wiring diagrams, starter system, charging system, ignition system, lighting, instrumentation, battery maintenance, electrical component troubleshooting.
Chassis Body:
Frame components, body panels, seat removal, rack systems, fenders, bumper assembly, storage compartments, handlebar and control assembly.
Fuel System:
Fuel tank servicing, fuel pump operation, fuel filter replacement, carburetor or EFI system diagnosis and repair.
Cooling System:
Radiator service, coolant replacement, water pump inspection, fan operation, thermostat testing.
Steering:
Steering column, tie rods, steering rack/gearbox, linkage alignment, power steering system (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug replacement, air filter service.
Troubleshooting:
Diagnostic charts for common issues, symptom-based troubleshooting guides, electrical system diagnosis.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Overhaul:
Complete engine and transmission overhaul procedures, including specifications for wear limits.
Calibration Adjustment:
Carburetor adjustment, ignition timing (if applicable), suspension alignment checks, drive clutch/driven clutch adjustments.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capabilities:
Advanced diagnostic procedures, including electrical system testing and interpretation of engine performance data.
Rebuild Procedures:
Detailed procedures for complete engine, transmission, and differential rebuilds with critical specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick access to information.
Print Quality
Quality:
High resolution for clear diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin
Displacement:
493cc (actual displacement often rounded or marketed differently, 550 is the model designation, 493cc is common for this engine family)
Bore X Stroke:
72mm x 60mm (typical for the 493cc engine)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 32-35 HP (estimated based on similar models/engines)
Torque:
Approx. 30-32 lb-ft (estimated based on similar models/engines)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
CDI with electronic advance
Lubrication
Oil Type:
SAE 10W-40 Synthetic ATV Engine Oil (specific API classification like SG or higher will be detailed in manual)
Oil Capacity:
Approx. 2.5-3.0 Liters (with filter change, specific capacity in manual)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD / 4WD with front differential lock
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Cvtf Fluid Type:
Arctic Cat XT Extreme Duty CVT Fluid (specific part numbers and alternatives will be in the manual)
📐 Dimensions
Exterior
Length:
Approx. 96 inches
Width:
Approx. 48 inches
Height:
Approx. 48 inches
Wheelbase:
Approx. 50 inches
Weights
Dry Weight:
Approx. 670 lbs
Ground Clearance:
Approx. 10.5 inches
Cargo
Front Rack Capacity:
Approx. 100 lbs
Rear Rack Capacity:
Approx. 200 lbs
Towing
Towing Capacity:
Approx. 1050 lbs
Tires
Front Tire Size:
25x8-12
Rear Tire Size:
25x10-12
Wheels
Wheel Bolt Pattern:
4x110mm
🛡️ Safety Features
Ratings
Crash Safety:
N/A (ATVs are not typically subjected to the same crash testing as passenger vehicles; focus is on design integrity and rider protection)
Active Features
Braking System:
Hydraulic disc brakes on all wheels, engine braking through CVT.
4Wd System:
On-demand 4WD with electronic front differential lock for enhanced traction.
Passive Features
Lighting:
Dual headlights, taillight, brake light.
Ergonomics:
TRV designation implies passenger comfort features like a passenger seat with backrest and handgrips.
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, gear indicator (P-R-N-H-L), engine warning lights.
Driver Assistance
Traction Control:
Limited; primary traction assistance comes from the 4WD system and differential lock.
Connectivity
Diagnostic Port:
Diagnostic port for connecting to service tools (coverage of diagnostic procedures is key in the manual).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 20-25 hours or 100 miles (check manual for exact breakdown).
Regular Oil Change:
Every 100 hours or 1000 miles (whichever comes first), or annually.
Air Filter Service:
Inspect every 25 hours, clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Every 100-200 hours or annually.
Cv Belt Inspection:
Inspect every 50 hours, replace based on wear and condition.
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic (API SG or higher)
Coolant:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Gearcase Oil:
SAE 80W-90 Hypoid Gear Lubricant (API GL-5)
Cvtf:
Arctic Cat XT Extreme Duty CVT Fluid
Known Issues
Cv Belt Wear:
Standard wear item, but premature wear can occur with aggressive riding or improper belt maintenance.
Suspension Bushings:
May require periodic lubrication and eventual replacement due to wear from off-road use.
Efi System:
Potential for clogged injectors or sensor issues, requiring professional diagnosis and cleaning/replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (now Textron Off Road, but the 2011 model is under the Arctic Cat brand).
Origin:
Founded in 1960, known for snowmobiles and ATVs.
Model Evolution
550 Trv Lineage:
The 550 TRV builds upon Arctic Cat's line of utility and touring ATVs, often sharing components with the 550 TRV GT and other models in the 500-700cc range.
Production
Manufacturing Location:
USA (typically Thief River Falls, Minnesota for Arctic Cat vehicles)
Production Years:
The 550 TRV platform was produced for several years, with the 2011 model being a specific iteration within this lineage.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat ATVs have historically received positive reviews for utility and performance in off-road publications, though specific awards for the 2011 550 TRV might not be readily available in general documentation.
Ratings
Consumer Reviews:
Generally well-regarded for its power, comfortable ride, and utility features, particularly for two-up riding.
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