Arctic Cat 550H1 TRV 2009 PDF Service & Repair Manual Download
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🏷️ Basic Information Identification Make: Arctic Cat Model: 550H1 TRV Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) Configuration: TRV (Tandem/Two Rider) Model 👋 Introduction Market Position Segment: Utility ATV, positioned for two-up riding and general outdoor recreation/work. Competitive Analysis Competitors: Polaris Sportsman 500 Touring, Can-Am Outlander MAX 500, Yamaha Grizzly 550. Key Features Dvoting Capability: TRV designation indicates a 2-up seating capability, allowing for a passenger. Engine Platform: H1 engine platform known for its ruggedness and reliability in utility applications. Suspension Travel: Typically features long-travel suspension for comfortable and capable off-road performance. 4Wd System: Likely equipped with a selectable 2WD/4WD system with front differential lock. 📋 Manual Details Coverage Areas Primary Coverage: Arctic Cat 550H1 TRV 2009 Secondary Coverage: Potentially other 2009 550H1 variants if chassis/powertrain are shared Page Count Estimated Page Count: Approximately 300-500 pages (typical for this type of vehicle manual) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine teardown, assembly, rebuild procedures, valve adjustments, piston and cylinder inspection, crankshaft and connecting rod service, camshaft and timing system maintenance. Engine Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, pressure regulator, throttle body service, fuel filter replacement. Engine Cooling System: Radiator, coolant hoses, thermostat, water pump service, bleeding procedures, coolant specifications. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt inspection and replacement, clutch service, gearcase maintenance, differential service, drive shaft and U-joint inspection. Braking System: Hydraulic brake system diagnostics, caliper service, brake pad and rotor replacement, brake fluid specifications and bleeding procedures. Suspension Steering: Front and rear suspension component inspection and replacement (shocks, springs, bushings, ball joints, tie rods), steering linkage service, wheel alignment specifications. Electrical System: Battery and charging system service, starter motor, alternator (if applicable), ignition system diagnostics, lighting system repair, accessory wiring, troubleshooting electrical faults. Body Chassis: Body panel removal and installation, seat service, handlebar components, rack and fender maintenance, chassis inspection and repair. Plastics Trim: Removal and installation of plastic body panels, fenders, and trim pieces. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug replacement, air filter cleaning/replacement, tire pressure checks, brake fluid checks. Troubleshooting: Diagnostic charts and procedures for common problems related to engine performance, starting, electrical systems, and drivetrain. Component Removal Installation: Detailed step-by-step instructions for removing and reinstalling major components and sub-assemblies. Specifications Data: Torque specifications for all fasteners, engine tolerances, fluid capacities, electrical schematics, dimensional data. Rebuilds: Comprehensive instructions for engine and transmission rebuilds. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission overhauls) Detail Level: Step-by-step instructions, diagrams, illustrations, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Likely searchable if it's a professionally scanned or created PDF. Print Quality Print Readability: High quality, designed for clear printing of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin Displacement: 545cc (approximately) Bore X Stroke: 73 mm x 63 mm (typical for H1 V-Twin) Cooling System: Liquid-cooled Compression Ratio: Approximately 9.2:1 (typical for this engine) Performance Horsepower: Estimated 35-40 HP (at crankshaft, varies with tuning) Torque: Estimated 32-36 lb-ft (at crankshaft, varies with tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Exhaust Exhaust System: Single exhaust system, catalyst equipped for emissions compliance. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with Engine Braking Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Drive System: Shaft drive (to rear differential and front differential) Features Cvtfan Cooling: Likely features a belt cooling fan for the CVT. 📐 Dimensions Exterior Length: Approximately 90.5 inches (2299 mm) Width: Approximately 47.2 inches (1199 mm) Height: Approximately 49.5 inches (1257 mm) Wheelbase: Approximately 55.5 inches (1410 mm) Ground Clearance: Approximately 11 inches (279 mm) Weights Dry Weight: Approximately 677 lbs (307 kg) Gross Vehicle Weight Rating Gvwr: Approximately 1215 lbs (551 kg) Cargo Front Rack Capacity: Approximately 100 lbs (45 kg) Rear Rack Capacity: Approximately 200 lbs (90 kg) Towing Towing Capacity: Towing hitch not typically standard, but frame capable of towing ~1000 lbs (check specific model configuration). Wheels Tires Front Tire Size: 25x8-12 (or similar, e.g., AT25x8-12) Rear Tire Size: 25x10-12 (or similar, e.g., AT25x10-12) Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Crash Testing: ATVs are not typically crash-tested by organizations like NHTSA; safety relies on operator skill and adherence to guidelines. Active Features Braking System: Hydraulic disc brakes (front and rear), often with an engine braking feature through the CVT. 4Wd Engagement: Selectable 2WD/4WD with front differential lock for enhanced traction. Passive Features Rollover Protection: No inherent rollover protection structure; operator training...
TRV designation indicates a 2-up seating capability, allowing for a passenger.
Engine Platform:
H1 engine platform known for its ruggedness and reliability in utility applications.
Suspension Travel:
Typically features long-travel suspension for comfortable and capable off-road performance.
4Wd System:
Likely equipped with a selectable 2WD/4WD system with front differential lock.
📋 Manual Details
Coverage Areas
Primary Coverage:
Arctic Cat 550H1 TRV 2009
Secondary Coverage:
Potentially other 2009 550H1 variants if chassis/powertrain are shared
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for this type of vehicle manual)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, rebuild procedures, valve adjustments, piston and cylinder inspection, crankshaft and connecting rod service, camshaft and timing system maintenance.
Engine Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, pressure regulator, throttle body service, fuel filter replacement.
CVT (Continuously Variable Transmission) maintenance, belt inspection and replacement, clutch service, gearcase maintenance, differential service, drive shaft and U-joint inspection.
Braking System:
Hydraulic brake system diagnostics, caliper service, brake pad and rotor replacement, brake fluid specifications and bleeding procedures.
Suspension Steering:
Front and rear suspension component inspection and replacement (shocks, springs, bushings, ball joints, tie rods), steering linkage service, wheel alignment specifications.
Electrical System:
Battery and charging system service, starter motor, alternator (if applicable), ignition system diagnostics, lighting system repair, accessory wiring, troubleshooting electrical faults.
Body Chassis:
Body panel removal and installation, seat service, handlebar components, rack and fender maintenance, chassis inspection and repair.
Plastics Trim:
Removal and installation of plastic body panels, fenders, and trim pieces.
Diagnostic charts and procedures for common problems related to engine performance, starting, electrical systems, and drivetrain.
Component Removal Installation:
Detailed step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Specifications Data:
Torque specifications for all fasteners, engine tolerances, fluid capacities, electrical schematics, dimensional data.
Rebuilds:
Comprehensive instructions for engine and transmission rebuilds.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
Detail Level:
Step-by-step instructions, diagrams, illustrations, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Likely searchable if it's a professionally scanned or created PDF.
Print Quality
Print Readability:
High quality, designed for clear printing of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin
Displacement:
545cc (approximately)
Bore X Stroke:
73 mm x 63 mm (typical for H1 V-Twin)
Cooling System:
Liquid-cooled
Compression Ratio:
Approximately 9.2:1 (typical for this engine)
Performance
Horsepower:
Estimated 35-40 HP (at crankshaft, varies with tuning)
Torque:
Estimated 32-36 lb-ft (at crankshaft, varies with tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 octane recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Exhaust
Exhaust System:
Single exhaust system, catalyst equipped for emissions compliance.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with Engine Braking
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Drive System:
Shaft drive (to rear differential and front differential)
Features
Cvtfan Cooling:
Likely features a belt cooling fan for the CVT.
📐 Dimensions
Exterior
Length:
Approximately 90.5 inches (2299 mm)
Width:
Approximately 47.2 inches (1199 mm)
Height:
Approximately 49.5 inches (1257 mm)
Wheelbase:
Approximately 55.5 inches (1410 mm)
Ground Clearance:
Approximately 11 inches (279 mm)
Weights
Dry Weight:
Approximately 677 lbs (307 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1215 lbs (551 kg)
Cargo
Front Rack Capacity:
Approximately 100 lbs (45 kg)
Rear Rack Capacity:
Approximately 200 lbs (90 kg)
Towing
Towing Capacity:
Towing hitch not typically standard, but frame capable of towing ~1000 lbs (check specific model configuration).
Wheels Tires
Front Tire Size:
25x8-12 (or similar, e.g., AT25x8-12)
Rear Tire Size:
25x10-12 (or similar, e.g., AT25x10-12)
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Crash Testing:
ATVs are not typically crash-tested by organizations like NHTSA; safety relies on operator skill and adherence to guidelines.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), often with an engine braking feature through the CVT.
4Wd Engagement:
Selectable 2WD/4WD with front differential lock for enhanced traction.
Passive Features
Rollover Protection:
No inherent rollover protection structure; operator training is critical.
Lighting:
Dual headlights, taillight, and brake light for visibility.
Safety Recommendations
Protective Gear:
Helmet, eye protection, gloves, long sleeves, long pants, and sturdy boots are mandatory.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster typically includes speedometer, odometer, trip meter, hour meter, fuel gauge, and warning lights.
Lighting Control:
Hand controls for headlights and ignition.
Driver Assistance
Traction Control:
No electronic traction control; relies on mechanical systems (4WD, differential lock).
Connectivity
Storage:
Front and rear cargo racks, potentially small storage compartments.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Every 25 hours or monthly; replace as needed.
Spark Plug Replacement:
Every 200 hours or every two years.
Cv Belt Inspection:
Every 100 hours for wear and tension.
Lubrication:
Refer to manual for specific chassis lubrication points; typically every 50 hours.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (synthetic recommended for ATV use).
Engine Oil Capacity:
Approximately 2.5 US quarts (2.4 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Gearcase Oil Type:
Arctic Cat GL-4 Gearcase Lubricant or equivalent.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Cv Belt Durability:
CVT belt wear can be accelerated by aggressive riding or improper belt tension; regular inspection is advised.
Suspension Bushings:
Like many ATVs, suspension bushings may require replacement over time due to wear and tear.
Efi Performance:
EFI systems can sometimes be sensitive to fuel quality; using recommended octane fuel is important.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat is a long-standing American manufacturer known for snowmobiles and ATVs.
Model Evolution
Predecessors:
The 550H1 series builds upon Arctic Cat's experience with the H1 engine platform, which has been featured in various ATV models.
Trv Development:
The TRV designation signifies Arctic Cat's focus on the two-up ATV market, providing extended comfort and capability for passenger riding.
Production
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2009 550H1 TRV are not widely documented; generally, Arctic Cat ATVs have been recognized for their utility and performance in their respective segments.
Ratings
Consumer Reviews:
Consumer reviews for this model often highlight its comfort for two riders, strong low-end torque, and capable suspension for utility tasks and trail riding.