ARCTIC CAT 2007 650 H1 TRV ATV Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 650 H1 TRV Year: 2007 Codes Product Code: Not Specified Generation Platform Generation: First Generation TRV (derived from Prowler platform) 👋 Introduction Market Position Segment: Two-up All-Terrain Vehicle (ATV) Target Audience: Recreational riders, utility users, off-road enthusiasts requiring passenger carrying capability Competitive Analysis Key Competitors 2007: Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly 660 EPS (with passenger options) Key Features Passenger Capability: TRV designation indicates True Two-Rider capability with passenger seat and footrests Engine Type: Liquid-cooled, SOHC, 4-stroke, V-twin (H1 Engine) Drivetrain System: On-Demand 4WD with front differential lock Suspension Type: Independent front and rear suspension 📋 Manual Details Coverage Areas Model Variants Covered: Arctic Cat 2007 650 H1 TRV (all configurations) Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Primary Language: English Format Delivery Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (H1 650 V-Twin), cooling system, exhaust system, fuel system, transmission (CVT), drivetrain (4WD/2WD selector) Chassis And Suspension: Frame, front and rear suspension, steering system, wheels, tires Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines, parking brake) Electrical System: Battery, charging system (stator, rectifier/regulator), ignition system, starting system, lighting, accessories, wiring diagrams, diagnostic trouble codes (DTCs) Body And Trim: Body panels, plastics, seats, racks, tow hitch, cargo box Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, air filter, valve adjustments, coolant checks, brake fluid changes), lubrication points Repair And Overhaul: Engine disassembly and reassembly, transmission service, suspension component replacement, brake caliper and master cylinder overhaul, electrical component testing and replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation Diagnostics: Diagnostic connector access, interpretation of diagnostic data, sensor testing Technical Depth Depth Of Information: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures, and specific component specifications 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: Printable (designed for high-quality reproduction of text and diagrams) Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Recommendation: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: H1 Engine Type: 4-stroke, SOHC, V-twin Displacement: 641.5 cc (39.1 cubic inches) Bore X Stroke: 76 mm x 70 mm (approximate) Cooling System: Liquid-cooled Performance Horsepower: Approximately 45-50 HP (estimated, specific rating often not officially published for ATVs) Torque: Not officially specified, but designed for strong low-end torque for off-road use. Fuel System Fuel Delivery: Carbureted (likely Mikuni BSR series dual carburetors) Fuel Type: Unleaded Gasoline (minimum 87 octane recommended) Engine Oil Oil Type: API SG or higher, SAE 20W-50 (refer to manual for exact specification and JASO MA compliance) Oil Capacity: Approximately 2.6 US quarts (2.5 L) with filter change (refer to manual for precise capacity) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with engine braking Gear Reduction: H/L/N/R (High, Low, Neutral, Reverse) range gearbox Optional Optional Transmissions: Not Applicable (CVT is standard) Features Drive Modes: 2WD/4WD selector with electronic front differential lock Fluid Specifications Cvt Fluid Type: Arctic Cat specific CVT fluid or equivalent (e.g., Arctic Cat XT CVT Fluid). DO NOT use regular automatic transmission fluid. 📐 Dimensions Exterior Length: Approximately 83.7 inches (212.6 cm) Width: Approximately 46 inches (116.8 cm) Height: Approximately 47.4 inches (120.4 cm) Wheelbase: Approximately 50 inches (127 cm) Ground Clearance: Approximately 10.5 inches (26.7 cm) Weights Dry Weight: Approximately 667 lbs (302.5 kg) Wet Weight: Not Specified Towing Capacity: 1050 lbs (476 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) 🛡️ Safety Features Ratings Rollover Risk: As with all ATVs, susceptible to rollovers. Exercise extreme caution and follow safe riding practices. Not rated by government safety agencies. Active Features Engine Braking: Provided by the CVT system, aids in descending hills. 4Wd And Differential Lock: Enhances traction in challenging terrain. Passive Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Lighting: Dual headlights, taillight/brake light for visibility. Operator Presence Control: Handlebar throttle requires continuous pressure to operate. 💡 Technology Features Infotainment Display Features: Digital instrument cluster typically includes speedometer, odometer, trip meter, fuel gauge, 4WD indicator, gear position indicator. Lighting Technology: Halogen headlights, LED taillight/brake light. Driver Assistance Traction Control: Not applicable in the modern sense; traction is managed via 4WD system and differential lock. Connectivity Diagnostic Port: Has a diagnostic port for connecting service tools (specific connector type varies, often proprietary or J1962 based). 🔧 Maintenance Service Intervals First Service: Typically 20 hours or 100 miles for initial break-in service (oil change, filter check, adjustment checks). Regular Oil Change: Every 50 hours or 300 miles (refer to manual for exact interval based on usage). Air Filter Cleaning: Inspect every 50...
Engine disassembly and reassembly, transmission service, suspension component replacement, brake caliper and master cylinder overhaul, electrical component testing and replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation
Diagnostics:
Diagnostic connector access, interpretation of diagnostic data, sensor testing
Technical Depth
Depth Of Information:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures, and specific component specifications
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Printable (designed for high-quality reproduction of text and diagrams)
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Recommendation:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
H1
Engine Type:
4-stroke, SOHC, V-twin
Displacement:
641.5 cc (39.1 cubic inches)
Bore X Stroke:
76 mm x 70 mm (approximate)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 45-50 HP (estimated, specific rating often not officially published for ATVs)
Torque:
Not officially specified, but designed for strong low-end torque for off-road use.
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni BSR series dual carburetors)
Fuel Type:
Unleaded Gasoline (minimum 87 octane recommended)
Engine Oil
Oil Type:
API SG or higher, SAE 20W-50 (refer to manual for exact specification and JASO MA compliance)
Oil Capacity:
Approximately 2.6 US quarts (2.5 L) with filter change (refer to manual for precise capacity)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with engine braking
Gear Reduction:
H/L/N/R (High, Low, Neutral, Reverse) range gearbox
Optional
Optional Transmissions:
Not Applicable (CVT is standard)
Features
Drive Modes:
2WD/4WD selector with electronic front differential lock
Fluid Specifications
Cvt Fluid Type:
Arctic Cat specific CVT fluid or equivalent (e.g., Arctic Cat XT CVT Fluid). DO NOT use regular automatic transmission fluid.
📐 Dimensions
Exterior
Length:
Approximately 83.7 inches (212.6 cm)
Width:
Approximately 46 inches (116.8 cm)
Height:
Approximately 47.4 inches (120.4 cm)
Wheelbase:
Approximately 50 inches (127 cm)
Ground Clearance:
Approximately 10.5 inches (26.7 cm)
Weights
Dry Weight:
Approximately 667 lbs (302.5 kg)
Wet Weight:
Not Specified
Towing Capacity:
1050 lbs (476 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
🛡️ Safety Features
Ratings
Rollover Risk:
As with all ATVs, susceptible to rollovers. Exercise extreme caution and follow safe riding practices. Not rated by government safety agencies.
Active Features
Engine Braking:
Provided by the CVT system, aids in descending hills.
4Wd And Differential Lock:
Enhances traction in challenging terrain.
Passive Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting:
Dual headlights, taillight/brake light for visibility.
Operator Presence Control:
Handlebar throttle requires continuous pressure to operate.
💡 Technology Features
Infotainment
Display Features:
Digital instrument cluster typically includes speedometer, odometer, trip meter, fuel gauge, 4WD indicator, gear position indicator.
Lighting Technology:
Halogen headlights, LED taillight/brake light.
Driver Assistance
Traction Control:
Not applicable in the modern sense; traction is managed via 4WD system and differential lock.
Connectivity
Diagnostic Port:
Has a diagnostic port for connecting service tools (specific connector type varies, often proprietary or J1962 based).
🔧 Maintenance
Service Intervals
First Service:
Typically 20 hours or 100 miles for initial break-in service (oil change, filter check, adjustment checks).
Regular Oil Change:
Every 50 hours or 300 miles (refer to manual for exact interval based on usage).
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or annually.
Valve Adjustment:
Inspect and adjust every 100 hours or annually.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Use a quality coolant compatible with aluminum engines (refer to manual for specific Arctic Cat part number).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).
Gear Lube Front Differential:
API GL-4, SAE 80W-90 gear oil (refer to manual for specific Arctic Cat part number).
Gear Lube Rear Differential:
API GL-4, SAE 80W-90 gear oil (refer to manual for specific Arctic Cat part number).
Some earlier H1 engines could experience occasional cam chain tensioner noise or oil consumption if not maintained properly. Overheating can occur if the cooling system is neglected.
Potential Cvt Issues:
Belt wear and failure if overloaded, or if the CVT housing is not sealed properly (allowing debris ingress).
Known for snowmobiles, expanded into ATVs and UTVs, often focusing on performance and utility.
Model Evolution
Trv Development:
The TRV (True Rider Vehicle) platform was Arctic Cat's answer to the growing demand for two-up ATVs, allowing comfortable riding for both driver and passenger.
H1 Engine Introduction:
The 'H1' engine designation refers to the 650cc V-twin engine, which was a significant development for Arctic Cat's ATV line, offering improved power and torque over previous models.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Model Year Introduction:
The 650 H1 TRV was introduced around the mid-2000s, with the 2007 model being part of this generation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2007 650 H1 TRV are not widely documented in general automotive press. However, Arctic Cat ATVs of this era were generally well-regarded for their power and utility.
Ratings
Consumer Ratings:
Owner reviews from the period often praised its two-up comfort, power, and off-road capability, though some noted minor reliability concerns typical of early models in a new platform.