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Aston Martin DB7 V12 Vantage 2003 Repair Service Manual

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Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 2003 Codes Chassis Code: DB7 Generation Generation: DB7 (Series 2) Introduction Market Position Vehicle Class: Luxury Grand Tourer Competitive...
Type: Cars
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Aston Martin DB7 V12 Vantage 2003 Repair Service Manual
Basic Information
Identification
Make: Aston Martin
Model: DB7 V12 Vantage
Year: 2003
Codes
Chassis Code: DB7
Generation
Generation: DB7 (Series 2)
Introduction
Market Position
Vehicle Class: Luxury Grand Tourer
Competitive Analysis
Competitors: Ferrari 456 GT, Bentley Continental GT, Porsche 911 Turbo (996)
Key Features
V12 Engine: Naturally aspirated 5.9L V12 engine delivering potent performance.
Handcrafted Luxury: Renowned for Aston Martin's signature handcrafted luxury, premium materials, and bespoke craftsmanship.
Design Elegance: Timeless and elegant design, a hallmark of the Aston Martin brand.
Manual Utility: Provides factory-level repair and maintenance information, enabling owners and independent specialists to service the vehicle effectively.
Manual Details
Coverage Areas
Model Variants Covered: All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count: Hundreds (estimated based on typical Aston Martin workshop manuals of this era)
Manual Type
Type: Workshop Repair and Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Service Repair: Comprehensive service and repair procedures for the V12 engine.
Transmission Service Repair: Service and repair of the transmission system.
Brake System: Detailed information on the brake system.
Wiring Diagram: Complete wiring diagrams included.
Electrical System: In-depth coverage of the vehicle's electrical system.
Suspension: Repair and maintenance procedures for the suspension system.
Steering: Service and repair information for the steering system.
Cooling System: Detailed coverage of the cooling system.
Fuel Injection Fuel System: Service and repair for the fuel injection and fuel delivery systems.
Emission System: Information pertaining to the emission control systems.
Heater Air Conditional: Maintenance and repair of the HVAC system.
Engine Control System: Diagnostics and repair of the Engine Control Unit (ECU) and related systems.
Chassis Body: Information related to the chassis and body structure.
Restraint System: Service and safety information for airbags and seatbelts.
Interior: Procedures related to interior components and trim.
Differential Drive: Service and repair of the differential and drive axles.
Axle: Detailed information on axle systems.
Procedures Included
General Maintenance: Routine maintenance procedures and checks.
Troubleshooting: Diagnostic procedures and troubleshooting guidance for common issues.
Periodic Lubrication: Schedule and specifications for periodic lubrication.
Repair Procedures: Detailed step-by-step repair instructions.
Diagnostic Procedures: Comprehensive diagnostic steps for various systems.
Electrical Diagnostics: Combined troubleshooting and electrical service procedures with wiring diagrams.
Disassembly Assembly: Step-by-step instructions for component disassembly and reassembly.
Cleaning Reinstalling: Procedures for cleaning and reinstallation of components.
Technical Depth
Depth: Professional Technician Level - Comprehensive diagnostic, repair, and maintenance information.
Manual Specifications
File Format
File Format: PDF
Print Quality
Printability: Full Printable
Zoom Functionality: Zoom IN/OUT capable
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Compatibility
Operating Systems: Compatible with All Versions of Windows & Mac
Requirements
Required Software: Adobe PDF Reader & WinZip
Delivery
Delivery Method: Instant Download
Engine Specifications
Primary Engine
Engine Type: Aston Martin V12 (VM2307)
Displacement: 5935 cc (5.9 Liters)
Configuration: 60-degree V12
Bore X Stroke: 89 mm x 79.5 mm
Compression Ratio: 10.3:1
Performance
Horsepower: 420 bhp @ 6000 rpm
Torque: 400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline (98 RON / 93+ AKI recommended)
Engine Management
ECU: Engine Control Module (ECU) for fuel, ignition, and emissions management.
Transmission
Standard
Transmission Type: 6-Speed Manual (Tremec T56)
Optional
Transmission Type: 5-Speed Automatic (Jaguar/Ford 'TorqueFlite' derived, often referred to as a ZF unit)
Features
Clutch: Hydraulically actuated clutch
Fluid Specifications
Manual Transmission Fluid: Refer to manual for specific GL rating and viscosity (typically 75W-90 or 80W-90 GL-4/GL-5, check with specific Aston Martin fluid recommendations)
Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Mercon V or equivalent)
Dimensions
Exterior
Length: 4674 mm (184.0 in)
Width: 1790 mm (70.5 in)
Height: 1270 mm (50.0 in)
Wheelbase: 2591 mm (102.0 in)
Weights
Curb Weight: Approximately 1750 kg (3858 lbs) for manual transmission
Gross Vehicle Weight Rating: Refer to vehicle placard
Safety Features
Ratings
Crash Test Results: Limited official crash test data available for this model, typical for low-volume exotics of its era.
Active Features
Traction Control: Standard Traction Control System (TCS)
ABS: Anti-lock Braking System (ABS)
Passive Features
Airbags: Driver and passenger front airbags.
Seatbelts: Pretensioning seatbelts
Technology Features
Infotainment
Infotainment System: Likely featured a premium audio system (e.g., Alpine or Linn), CD player, and possibly a basic navigation system (depending on options).
Driver Assistance
Driver Assistance Features: Traction Control System (TCS) and Anti-lock Braking System (ABS).
Connectivity
Connectivity Features: Limited connectivity by modern standards, primarily focused on audio integration.
Maintenance
Service Intervals
Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first. Consult the manual for specific recommendations.
Major Service Interval: Refer to manual for detailed 20,000 mile, 30,000 mile, etc., service schedules.
Fluid Specifications
Engine Oil Specification: Refer to manual for specific viscosity and API/ACEA ratings (typically a high-quality synthetic oil like 5W-30 or 10W-40).
Coolant Specification: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., OAT).
Brake Fluid Specification: DOT 4 high-performance brake fluid.
Known Issues
Common Issues: Potential issues may include aging electrical components, specific seal degradation, or wear on unique Aston Martin parts. The manual provides diagnostic information for these.
Ignition System: Spark plug replacement and coil pack checks are routine maintenance items.
Cooling System Maintenance: Regular coolant flushes and inspection of hoses and radiator are important.
Vehicle History
Brand Heritage
Brand Legacy: Aston Martin has a long and storied history in motorsport and luxury automotive manufacturing, dating back to 1913.
Model Evolution
Db7 Introduction: The DB7 was launched in 1994 as a successor to the V8 Vantage and Virage models, initially with a supercharged inline-six.
V12 Introduction: The DB7 V12 Vantage was introduced in 1999, featuring the significantly more powerful and sophisticated V12 engine, replacing the supercharged six-cylinder. This manual covers the 2003 model year, a refinement of the V12 platform.
Production
Production Period: DB7 V12 Vantage produced from 1999 to 2004.
Manufacturing Location: Aston Martin's Banbury factory, and later Gaydon, UK.
Awards & Recognition
Recognitions
Automotive Excellence: While specific awards for the 2003 DB7 V12 Vantage may not be widely publicized, the model is celebrated for its V12 performance, design, and luxury appeal, continuing Aston Martin's legacy of creating desirable grand tourers.
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