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Aston Martin Db9 2004-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Body Styles Covered: Coupe, Volante (Convertible) Chassis Codes: VH platform 👋 Introduction Market Position Positioning: Premium Grand Tourer, competing with models like Ferrari 550/575 Maranello, Bentley Continental GT, and Porsche 911 Turbo. Key Features Design Philosophy: A blend of luxury, performance, and elegant British styling, embodying the 'gentleman's express'. Dvp Platform: Utilizes Aston Martin's VH (Vertical-Horizontal) platform, a modular bonded aluminum structure for lightweight strength and rigidity. Engine Placement: 'Supercar' front-mid engine layout for optimal weight distribution and handling dynamics. Manual Value Proposition Savings: Enables significant cost savings by empowering owners to perform maintenance and repairs themselves, avoiding high dealership labor rates. Preparedness: Provides the necessary resources to proactively maintain the vehicle and address issues as they arise, ensuring longevity and reliability. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Specific Systems: Engine, Transmission, Brakes, Suspension, Steering, Cooling, Fuel, Electrical, Body, Chassis, HVAC, Emissions, Restraint Systems, Interior Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'hundreds of pages of diagrams and detailed information') Manual Type Type: Professional Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine diagnostics, overhaul, component replacement, timing, lubrication, cooling system integration. Transmission Service Repair: Automatic transmission diagnosis, repair, fluid service, and electronic control unit (ECU) interaction. Brake System: Front and rear brake system diagnosis, repair, pad/rotor replacement, fluid bleeding, ABS system diagnostics. Suspension: Front and rear suspension component inspection, replacement, alignment procedures, adaptive damping system (if applicable). Steering: Power steering system diagnosis and repair, steering column components, alignment adjustments. Cooling System: Radiator, coolant hoses, thermostat, water pump, cooling fan operation and service. Fuel Injection Fuel System: Fuel pump, injectors, fuel pressure regulation, fuel tank service, EVAP system. Electrical System: Comprehensive wiring diagrams, component testing, fuse and relay identification, power distribution. Engine Control System: ECU functions, sensor inputs/outputs, diagnostic trouble codes (DTCs), ignition system, emission control. Chassis Body: Body panel removal/installation, chassis component inspection, structural integrity checks. Restraint System: Airbag system diagnosis and component replacement, seatbelt mechanisms. Interior: Interior trim removal and installation, seat adjustments, dashboard components. Heater Air Conditional: HVAC system operation, refrigerant service, climate control unit diagnosis. Emission System: Catalytic converter function, oxygen sensors, emission control strategy. Procedures Included Maintenance: General maintenance procedures, fluid changes, filter replacements, inspection schedules. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting. Repair Procedures: Step-by-step detailed repair instructions for all major vehicle systems. Disassembly Assembly: Detailed instructions for removing and reinstalling components, including torque specifications. Cleaning Reinstalling: Proper cleaning and preparation procedures prior to reassembly. Wiring Diagrams: Comprehensive and detailed wiring schematics for all electrical systems. Diagnostic Procedures: Procedures for using diagnostic tools, interpreting sensor data, and clearing fault codes. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced component-level repair and diagnostics. Detail Level: Detailed substeps, notes, cautions, and warnings for critical information. Numbered instructions and bold figure numbers for clarity. Illustrations Presence: Detailed illustrations, drawings, and photos for all procedures. Enlarged insets for detailed part examination. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Full Printable Zoom Functionality Zoom: YES (Zoom IN/OUT) Delivery Method Delivery: Instant Download Required Software Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Aston Martin DB9 V12 (Naturally Aspirated) Performance Displacement: 5.9 Liters (5935 cc) Horsepower: Approx. 450 hp (early models), increasing to 470 hp (later models) Torque: Approx. 420 lb-ft (early models), increasing to 443 lb-ft (later models) Redline: ~7000 RPM Fuel System Injection Type: Multi-point Sequential Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Type: ZF 6-speed 'Touchtronic' Automatic (with paddle shifters) Optional Type: BorgWarner 6-speed Manual (available on select early models, rare) Features Shift Modes: Sport mode for faster shifts and enhanced responsiveness. 📐 Dimensions Exterior Length: Approx. 4720 mm (Coupe), 4735 mm (Volante) Width: Approx. 1860 mm (excluding mirrors) Height: Approx. 1275 mm (Coupe), 1280 mm (Volante) Weights Curb Weight: Approx. 1775 kg (Coupe), 1875 kg (Volante) 🛡️ Safety Features Ratings General Safety Features: Standard safety equipment includes front and side airbags, ABS, traction control, and EBD. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Emergency Brake Assist (EBA). Passive Features Passive Safety: Driver and passenger front airbags, side curtain airbags (Coupe), front side airbags (Volante), seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment System: Early models featured a pop-up satellite navigation screen and premium audio systems (e.g., Bang & Olufsen optional). Later models saw integrated infotainment systems. Driver Assistance Driver Assistance Features: Primarily focused on core driving dynamics. Features included rear parking sensors. Advanced...
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Aston Martin Db9 2004-2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB9
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Body Styles Covered:
Coupe, Volante (Convertible)
Chassis Codes:
VH platform
👋 Introduction
Market Position
Positioning:
Premium Grand Tourer, competing with models like Ferrari 550/575 Maranello, Bentley Continental GT, and Porsche 911 Turbo.
Key Features
Design Philosophy:
A blend of luxury, performance, and elegant British styling, embodying the 'gentleman's express'.
Dvp Platform:
Utilizes Aston Martin's VH (Vertical-Horizontal) platform, a modular bonded aluminum structure for lightweight strength and rigidity.
Engine Placement:
'Supercar' front-mid engine layout for optimal weight distribution and handling dynamics.
Manual Value Proposition
Savings:
Enables significant cost savings by empowering owners to perform maintenance and repairs themselves, avoiding high dealership labor rates.
Preparedness:
Provides the necessary resources to proactively maintain the vehicle and address issues as they arise, ensuring longevity and reliability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Specific Systems:
Engine, Transmission, Brakes, Suspension, Steering, Cooling, Fuel, Electrical, Body, Chassis, HVAC, Emissions, Restraint Systems, Interior
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as 'hundreds of pages of diagrams and detailed information')
Manual Type
Type:
Professional Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine diagnostics, overhaul, component replacement, timing, lubrication, cooling system integration.
Transmission Service Repair:
Automatic transmission diagnosis, repair, fluid service, and electronic control unit (ECU) interaction.
Brake System:
Front and rear brake system diagnosis, repair, pad/rotor replacement, fluid bleeding, ABS system diagnostics.
Suspension:
Front and rear suspension component inspection, replacement, alignment procedures, adaptive damping system (if applicable).
Steering:
Power steering system diagnosis and repair, steering column components, alignment adjustments.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, cooling fan operation and service.
Fuel Injection Fuel System:
Fuel pump, injectors, fuel pressure regulation, fuel tank service, EVAP system.
Electrical System:
Comprehensive wiring diagrams, component testing, fuse and relay identification, power distribution.
Engine Control System:
ECU functions, sensor inputs/outputs, diagnostic trouble codes (DTCs), ignition system, emission control.
Chassis Body:
Body panel removal/installation, chassis component inspection, structural integrity checks.
Restraint System:
Airbag system diagnosis and component replacement, seatbelt mechanisms.
Interior:
Interior trim removal and installation, seat adjustments, dashboard components.
Heater Air Conditional:
HVAC system operation, refrigerant service, climate control unit diagnosis.
Emission System:
Catalytic converter function, oxygen sensors, emission control strategy.
Procedures Included
Maintenance:
General maintenance procedures, fluid changes, filter replacements, inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.
Repair Procedures:
Step-by-step detailed repair instructions for all major vehicle systems.
Disassembly Assembly:
Detailed instructions for removing and reinstalling components, including torque specifications.
Cleaning Reinstalling:
Proper cleaning and preparation procedures prior to reassembly.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical systems.
Diagnostic Procedures:
Procedures for using diagnostic tools, interpreting sensor data, and clearing fault codes.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced component-level repair and diagnostics.
Detail Level:
Detailed substeps, notes, cautions, and warnings for critical information. Numbered instructions and bold figure numbers for clarity.
Illustrations
Presence:
Detailed illustrations, drawings, and photos for all procedures. Enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Full Printable
Zoom Functionality
Zoom:
YES (Zoom IN/OUT)
Delivery Method
Delivery:
Instant Download
Required Software
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Aston Martin DB9 V12 (Naturally Aspirated)
Performance
Displacement:
5.9 Liters (5935 cc)
Horsepower:
Approx. 450 hp (early models), increasing to 470 hp (later models)
Torque:
Approx. 420 lb-ft (early models), increasing to 443 lb-ft (later models)
Redline:
~7000 RPM
Fuel System
Injection Type:
Multi-point Sequential Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
🔧 Transmission
Standard
Type:
ZF 6-speed 'Touchtronic' Automatic (with paddle shifters)
Optional
Type:
BorgWarner 6-speed Manual (available on select early models, rare)
Features
Shift Modes:
Sport mode for faster shifts and enhanced responsiveness.
📐 Dimensions
Exterior
Length:
Approx. 4720 mm (Coupe), 4735 mm (Volante)
Width:
Approx. 1860 mm (excluding mirrors)
Height:
Approx. 1275 mm (Coupe), 1280 mm (Volante)
Weights
Curb Weight:
Approx. 1775 kg (Coupe), 1875 kg (Volante)
🛡️ Safety Features
Ratings
General Safety Features:
Standard safety equipment includes front and side airbags, ABS, traction control, and EBD.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Emergency Brake Assist (EBA).
Passive Features
Passive Safety:
Driver and passenger front airbags, side curtain airbags (Coupe), front side airbags (Volante), seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Early models featured a pop-up satellite navigation screen and premium audio systems (e.g., Bang & Olufsen optional). Later models saw integrated infotainment systems.
Driver Assistance
Driver Assistance Features:
Primarily focused on core driving dynamics. Features included rear parking sensors. Advanced driver-assistance systems (ADAS) were not prevalent in this era for Aston Martin.
Connectivity
Connectivity Features:
Limited by modern standards. Bluetooth connectivity for phone calls was introduced in later models. Aux input for audio was common.
🔧 Maintenance
Service Intervals
Minor Service:
Typically every 10,000 miles or 12 months, whichever comes first. Includes oil and filter change, fluid level checks, safety inspections.
Major Service:
Typically every 20,000 miles or 24 months. Includes minor service items plus brake fluid flush, coolant check, spark plug replacement (as per schedule), and more in-depth inspections.
Fluid Specifications
Engine Oil:
Typically a fully synthetic 0W-40 or 5W-30 viscosity, meeting specific Aston Martin or API/ACEA specifications (e.g., API SN, ACEA A3/B4). Consult manual for exact specification.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with deionized water. Specific Aston Martin coolant often recommended.
Brake Fluid:
DOT 4 LV (Low Viscosity) or DOT 5.1 is typically specified.
Transmission Fluid:
Specific ATF fluid for the ZF 6HP26 transmission. Refer to manual for exact fluid type and capacity.
Known Issues
Common Issues:
Potential issues include minor electronic glitches, catalytic converter issues, suspension component wear (especially bushings and ball joints), and occasional early transmission control unit (TCU) problems. Dry sump lubrication system in some early V12s can require specific attention.
📚 Vehicle History
Brand Heritage
Heritage:
Aston Martin has a long history of producing iconic luxury sports cars, synonymous with British craftsmanship, performance, and James Bond associations.
Model Evolution
Db9 Introduction:
The DB9 was a pivotal model for Aston Martin, launching the VH platform and marking a significant step in modernizing the brand's design and engineering. It replaced the DB7.
Facelift Updates:
Received minor updates throughout its production run, including minor power increases and styling tweaks, culminating in the DB9 GT Bond Edition.
Production
Manufacturing Location:
Gaydon, Warwickshire, England
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
The DB9 was widely praised for its styling, performance balance, and luxury. It was a significant contributor to Aston Martin's resurgence in the automotive world.
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