ASTON MARTIN DB9 DB-9 2004-2011 Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Generation: First Generation Production Years Covered: 2004-2011 Engine Variant: 5.9 L V12 (Naturally Aspirated) Chassis Codes: DB9 Coupe (VH11) / DB9 Volante (VH12) 👋 Introduction Market Position Positioning: The Aston Martin DB9 represented a significant evolution for the brand, blending traditional hand-craftsmanship with modern automotive technology and design. It was positioned as a luxury grand tourer, competing with established players like Ferrari, Bentley, and Porsche, offering a more classically British alternative with a focus on refined performance and elegant styling. Competitive Analysis Key Competitors Era: Ferrari 599 GTB Fiorano, Bentley Continental GT, Porsche 911 Turbo (997), Mercedes-Benz SL-Class (R230), Maserati GranTurismo. Key Features Design And Platform: Designed by Ian Callum, the DB9 utilized Aston Martin's VH (Vertical Horizontal) platform, an extruded aluminum spaceframe construction contributing to its lightweight and rigid chassis. Its iconic design featured flowing lines, a signature grille, and a balanced proportion of coupe or convertible (Volante) body styles. Powertrain Philosophy: The heart of the DB9 was its naturally aspirated 5.9-liter V12 engine, renowned for its smooth power delivery, evocative sound, and substantial torque, offering effortless grand touring capability. 📋 Manual Details Coverage Manual Type: Workshop Repair Manual Language: English Format: .PDF Page Count: Likely extensive, typically 1000+ pages for full workshop manuals of this era and complexity. Digital Format Quality: Searchable PDF, potentially with hyperlinked sections and high-resolution diagrams. Completeness Scope Of Manual: Comprehensive workshop manual covering all major systems for the specified model years and engine. Essential for any owner or technician undertaking repairs or maintenance. 📖 Manual Coverage Systems Covered Powertrain: Engine (5.9L V12), Transmission (6-speed 6HP26 Automatic, 6-speed Manual), Differential & Driveline, Cooling System, Fuel System, Exhaust System, Emission Control Systems, Turbocharger/Supercharger (if applicable to specific variants, though standard DB9 is naturally aspirated). Chassis And Suspension: Suspension (Front and Rear), Steering System, Brake Systems (Front and Rear), Wheels and Tires, Frame & Bumpers. Electrical And Electronics: Electronic Control Modules (ECMs), Ignition Control, Instrument Cluster, Lamps, Power Systems & Restraints (including airbags), Horn, Speed Control, Vehicle Theft Security, Audio/Video Systems, Chime/Buzzer, Navigation/Telecommunication Systems, Wiring Diagrams (comprehensive). Body And Interior: Vehicle Body, Body Panels, Doors, Hood, Trunk, Glass, Seals, Interior Trim, Heating & Air Conditioning (HVAC), Wipers/Washers. Procedures Included Maintenance: Routine Maintenance Schedules, Fluid Level Checks and Replenishments, Filter Replacements, Lubrication Points, Brake Pad/Disc Replacement, Spark Plug Replacement. Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Circuit Analysis, Component Testing Procedures. Repair And Rebuild: Engine Overhaul Procedures, Transmission Rebuilds, Suspension Component Replacement, Brake System Overhauls, Electrical Component Repair/Replacement, Body Panel Repair. Special Procedures: Wheel Alignment Specifications, Torque Specifications for Critical Fasteners, Electrical System Diagnosis, Air Conditioning System Service, Safety System Recalibrations. Engine Timing: Procedures for timing chain inspection, adjustment, or replacement (if applicable). Suspension Geometry: Detailed specifications and procedures for wheel alignment and suspension adjustments. Diagnostics Tools: Likely references to specific diagnostic tools or interfaces (e.g., AMDS - Aston Martin Diagnostic System) for electronic system troubleshooting. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from routine scheduled maintenance and fluid changes to in-depth diagnostics, component removal/installation, and complete system overhauls. Includes detailed wiring diagrams and component identification. 📊 Manual Specifications File Details File Format: PDF (.pdf) Searchability: High (text-searchable) Printability: Yes, printable Digital Rights: Assumed for single-user access Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Details Engine Code: AM11 (V12) Engine Type: Naturally Aspirated, V12 Displacement: 5935 cc (5.9 Liters) Performance Horsepower: Approx. 450-470 bhp (depending on year/variant), increasing in later models. Torque: Approx. 420-440 lb-ft (depending on year/variant). Redline: Approx. 6,500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) Engine Management Engine Control Unit Type: Bosch Motronic or similar advanced ECU managing fuel, ignition, and emissions. Engine Components Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT) likely on intake. Engine Cooling Cooling System Type: Liquid-cooled, pressurized system with main radiator, expansion tank, and fan assembly. 🔧 Transmission Standard Transmission Type: 6-speed Automatic (ZF 6HP26) Optional Transmission Type: 6-speed Manual Automatic Features Modes: Sport and Normal modes, often with paddle shifters or sequential gear selection. Manual Features Clutch Type: Hydraulically actuated single-plate clutch Fluid Specifications Automatic Transmission Fluid Type: ZF Lifeguard Fluid (e.g., LT 8HP55 equivalent or specified ZF fluid) Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact spec) Differential Type Rear Differential: Limited Slip Differential (LSD) Differential Fluid Specification Rear Differential Fluid: API GL-5, SAE 75W-90 (refer to manual for exact spec and potential friction modifier requirements) Transmission Cooling Automatic Transmission Cooler: Integrated cooler within the radiator or a separate auxiliary cooler is likely present. 📐 Dimensions Exterior Dimensions Length: Approx. 4722 mm (186.0 in) Width: Approx. 1864...

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Description

🏷️ Basic Information

Identification

Make:

Aston Martin

Model:

Generation:

First Generation

Production Years Covered:

2004-2011

Engine Variant:

5.9 L V12 (Naturally Aspirated)

Chassis Codes:

DB9 Coupe (VH11) / DB9 Volante (VH12)

👋 Introduction

Market Position

Positioning:

The Aston Martin DB9 represented a significant evolution for the brand, blending traditional hand-craftsmanship with modern automotive technology and design. It was positioned as a luxury grand tourer, competing with established players like Ferrari, Bentley, and Porsche, offering a more classically British alternative with a focus on refined performance and elegant styling.

Competitive Analysis

Key Competitors Era:

Ferrari 599 GTB Fiorano, Bentley Continental GT, Porsche 911 Turbo (997), Mercedes-Benz SL-Class (R230), Maserati GranTurismo.

Key Features

Design And Platform:

Designed by Ian Callum, the DB9 utilized Aston Martin's VH (Vertical Horizontal) platform, an extruded aluminum spaceframe construction contributing to its lightweight and rigid chassis. Its iconic design featured flowing lines, a signature grille, and a balanced proportion of coupe or convertible (Volante) body styles.

Powertrain Philosophy:

The heart of the DB9 was its naturally aspirated 5.9-liter V12 engine, renowned for its smooth power delivery, evocative sound, and substantial torque, offering effortless grand touring capability.

📋 Manual Details

Coverage

Manual Type:

Workshop Repair Manual

Language:

English

Format:

Page Count:

Likely extensive, typically 1000+ pages for full workshop manuals of this era and complexity.

Digital Format Quality:

Searchable PDF, potentially with hyperlinked sections and high-resolution diagrams.

Completeness

Scope Of Manual:

Comprehensive workshop manual covering all major systems for the specified model years and engine. Essential for any owner or technician undertaking repairs or maintenance.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (5.9L V12), Transmission (6-speed 6HP26 Automatic, 6-speed Manual), Differential & Driveline, Cooling System, Fuel System, Exhaust System, Emission Control Systems, Turbocharger/Supercharger (if applicable to specific variants, though standard DB9 is naturally aspirated).

Chassis And Suspension:

Suspension (Front and Rear), Steering System, Brake Systems (Front and Rear), Wheels and Tires, Frame & Bumpers.

Electrical And Electronics:

Electronic Control Modules (ECMs), Ignition Control, Instrument Cluster, Lamps, Power Systems & Restraints (including airbags), Horn, Speed Control, Vehicle Theft Security, Audio/Video Systems, Chime/Buzzer, Navigation/Telecommunication Systems, Wiring Diagrams (comprehensive).

Body And Interior:

Vehicle Body, Body Panels, Doors, Hood, Trunk, Glass, Seals, Interior Trim, Heating & Air Conditioning (HVAC), Wipers/Washers.

Procedures Included

Maintenance:

Routine Maintenance Schedules, Fluid Level Checks and Replenishments, Filter Replacements, Lubrication Points, Brake Pad/Disc Replacement, Spark Plug Replacement.

Diagnostics And Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Circuit Analysis, Component Testing Procedures.

Repair And Rebuild:

Engine Overhaul Procedures, Transmission Rebuilds, Suspension Component Replacement, Brake System Overhauls, Electrical Component Repair/Replacement, Body Panel Repair.

Special Procedures:

Wheel Alignment Specifications, Torque Specifications for Critical Fasteners, Electrical System Diagnosis, Air Conditioning System Service, Safety System Recalibrations.

Engine Timing:

Procedures for timing chain inspection, adjustment, or replacement (if applicable).

Suspension Geometry:

Detailed specifications and procedures for wheel alignment and suspension adjustments.

Diagnostics Tools:

Likely references to specific diagnostic tools or interfaces (e.g., AMDS - Aston Martin Diagnostic System) for electronic system troubleshooting.

Technical Depth

Depth Of Coverage:

Comprehensive. Covers everything from routine scheduled maintenance and fluid changes to in-depth diagnostics, component removal/installation, and complete system overhauls. Includes detailed wiring diagrams and component identification.

📊 Manual Specifications

File Details

File Format:

PDF (.pdf)

Searchability:

High (text-searchable)

Printability:

Yes, printable

Digital Rights:

Assumed for single-user access

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine Details

Engine Code:

AM11 (V12)

Engine Type:

Naturally Aspirated, V12

Displacement:

5935 cc (5.9 Liters)

Performance

Horsepower:

Approx. 450-470 bhp (depending on year/variant), increasing in later models.

Torque:

Approx. 420-440 lb-ft (depending on year/variant).

Redline:

Approx. 6,500 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (95 RON or higher recommended)

Engine Management

Engine Control Unit Type:

Bosch Motronic or similar advanced ECU managing fuel, ignition, and emissions.

Engine Components

Valvetrain:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT) likely on intake.

Engine Cooling

Cooling System Type:

Liquid-cooled, pressurized system with main radiator, expansion tank, and fan assembly.

🔧 Transmission

Standard Transmission

Type:

6-speed Automatic (ZF 6HP26)

Optional Transmission

Type:

6-speed Manual

Automatic Features

Modes:

Sport and Normal modes, often with paddle shifters or sequential gear selection.

Manual Features

Clutch Type:

Hydraulically actuated single-plate clutch

Fluid Specifications

Automatic Transmission Fluid Type:

ZF Lifeguard Fluid (e.g., LT 8HP55 equivalent or specified ZF fluid)

Manual Transmission Fluid Type:

API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact spec)

Differential Type

Rear Differential:

Limited Slip Differential (LSD)

Differential Fluid Specification

Rear Differential Fluid:

API GL-5, SAE 75W-90 (refer to manual for exact spec and potential friction modifier requirements)

Transmission Cooling

Automatic Transmission Cooler:

Integrated cooler within the radiator or a separate auxiliary cooler is likely present.

📐 Dimensions

Exterior Dimensions

Length:

Approx. 4722 mm (186.0 in)

Width:

Approx. 1864 mm (73.4 in)

Height:

Approx. 1287 mm (50.7 in)

Wheelbase:

Approx. 2740 mm (107.9 in)

Weights

Curb Weight:

Approx. 1775-1850 kg (3913-4079 lbs), depending on body style and specification.

Interior Dimensions

Seating Capacity:

2+2 Seating

Cargo Dimensions

Trunk Volume:

Approx. 220-261 Liters (7.8-9.2 cu ft)

🛡️ Safety Features

Ratings

Crash Test Results:

While specific official crash test ratings like NCAP may not be as prominently published for this era of Aston Martin as for mainstream vehicles, the robust aluminum spaceframe and comprehensive passive safety features provide inherent structural integrity.

Active Features

Braking System:

Large diameter ventilated discs (e.g., 355mm front, 330mm rear), multi-piston calipers (e.g., 4-piston front, 4-piston rear), ABS, EBD, Emergency Brake Assist (EBA).

Electronic Stability Control:

Traction Control (TC) and Electronic Stability Control (ESC) systems, often tunable or switchable.

Passive Features

Airbags:

Driver and Passenger front airbags, Side airbags, potentially Knee airbags.

Seatbelts:

Pre-tensioning seatbelts with load limiters.

Security:

Vehicle Theft Security System (VTS) with immobilizer, central locking.

💡 Technology Features

Infotainment

Audio System:

Premium branded audio systems, often Bang & Olufsen or Aston Martin Premium Audio, with CD player, AM/FM, and potentially aux input.

Navigation System:

Integrated satellite navigation system with touchscreen or button control interface.

Climate Control:

Automatic climate control with dual-zone functionality.

Driver Assistance

Parking Aids:

Rear parking sensors, sometimes front parking sensors.

Cruise Control:

Standard cruise control system.

Connectivity

Phone Integration:

Bluetooth hands-free calling connectivity.

Instrument Cluster

Display Type:

Analog gauges with integrated digital displays for vehicle information, trip computer, and system warnings. Some early digital elements might be prone to failure.

Lighting

Headlamp Type:

Likely Xenon HID headlamps with integrated LED or halogen daytime running lights/position lamps.

Taillight Type:

LED or Incandescent bulb taillight assemblies.

🔧 Maintenance

Service Intervals

Routine Service:

Typically every 10,000 miles or 12 months, whichever comes first. This includes oil and filter changes, general inspection.

Major Service:

Intervals for spark plug replacement, brake fluid flush, transmission fluid change, and coolant changes vary, but are generally recommended every 30,000-60,000 miles or as per the manual's detailed schedule.

Fluid Specifications

Engine Oil Type:

Fully Synthetic, SAE 5W-30 (e.g., Castrol EDGE Professional OE or equivalent meeting Aston Martin's specific API/ACEA classifications - consult manual for exact spec and viscosity).

Engine Oil Capacity:

Approx. 8.0 - 8.5 Liters (refer to manual)

Coolant Type:

Ethylene Glycol based, with appropriate anti-corrosion inhibitors (e.g., Aston Martin specified coolant or equivalent that meets the required specifications).

Brake Fluid Type:

DOT 4 High Performance (refer to manual for specific rating like DOT 4 LV or ESP).

Known Issues

Common Concerns:

Early models sometimes experienced issues with the electronic dashboard display, catalytic converter longevity, and potential wear in suspension components due to the vehicle's performance. Battery drain can also be a concern if the vehicle is not regularly used or if parasitic draw is present. Clutch wear on manual models can occur with hard driving. Touch-up paint for minor chips and swirls is often required due to the exquisite paint finishes.

Common Repairs

Typical Repairs:

Routine servicing, brake replacements, battery maintenance, suspension bushing replacement, catalytic converter replacement, minor electrical fixes.

📚 Vehicle History

Brand Heritage

Legacy:

Aston Martin boasts a rich heritage dating back to 1913, synonymous with luxury, performance, and iconic British motoring. The DB series, named after founder David Brown, has historically represented the marque's flagship grand tourers, known for their style and performance.

Model Evolution

Db9 Introduction:

The DB9 debuted in 2003 as a 2004 model year, replacing the outgoing DB7. It was designed to be a more modern and technologically advanced grand tourer, setting a new benchmark for Aston Martin's design language and engineering.

Facelifts And Updates:

The DB9 received updates throughout its production run, including performance enhancements (e.g., DB9 GT, DB9 Carbon Edition), interior refinements, and technology upgrades. Minor styling tweaks and powertrain revisions occurred around 2008-2009.

Production

Manufacturing Location:

Gaydon, Warwickshire, England

Production Volume:

Tens of thousands of units were produced across its lifecycle, making it one of Aston Martin's best-selling models at the time.

🏆 Awards & Recognition

Recognitions

Automotive Journalism:

The Aston Martin DB9 was widely praised by automotive journalists for its exquisite design, V12 engine character, and luxurious grand touring capabilities, often featuring in 'best GT' or 'most beautiful car' lists.

Design Awards:

The DB9's design, particularly the work of Ian Callum, received significant acclaim for re-establishing Aston Martin's aesthetic identity and setting a new standard for luxury sports car design.

Certifications

Manufacturing Standards:

Built to Aston Martin's stringent quality and craftsmanship standards, reflecting a blend of hand-assembly and advanced manufacturing techniques.