This comprehensive workshop manual is specifically designed for Mitsubishi Pajero Montero models produced between 1991 and 1999. It offers an in-depth guide to servicing and repairing your vehicle, covering a wide range of topics. From basic maintenance procedures to complex engine diagnostics, this manual provides detailed instructions and diagrams to help you tackle almost any repair job. The manual includes sections covering: * **General information** for a thorough understanding of the vehicle's design and operation. * **Engine** details, including specifications, troubleshooting, and repair procedures. * **Lubrication** system, covering oil changes, filter replacement, and lubrication points. * **Fuel** system, including fuel lines, pump, injectors, and fuel management systems. * **Cooling** system, covering radiators, water pumps, thermostats, and coolant maintenance. * **Intake and Exhaust** system, including air filters, throttle bodies, exhaust manifolds, and catalytic converters. * **Engine Electrical** system, including starting and charging systems, ignition systems, and sensors. * **Emission Control** system, covering components and maintenance procedures. * **Clutch** system, including operation, adjustment, and replacement. * **Manual and Automatic Transmission** systems, covering operation, maintenance, and repair procedures. * **Propeller Shaft** system, including operation and maintenance. * **Front and Rear Axle** systems, including differential, bearings, and axle shafts. * **Wheels and Tires** including maintenance, rotation, and replacement. * **Power Plant Mount** system, including inspection and replacement. * **Front and Rear Suspension** systems, including struts, shocks, springs, and control arms. * **Service Brakes** system, covering calipers, rotors, pads, and master cylinder. * **Parking Brakes** system, covering operation, adjustment, and repair. * **Steering** system, including steering wheel, column, steering gear, and power steering. * **Body** system, covering panels, doors, and windows. * **Exterior** features, including lights, mirrors, and trim. * **Interior** components, including seats, dashboard, and controls. * **Supplemental Restraint System (SRS)**, covering airbags and seatbelts. * **Chassis Electrical** system, covering wiring diagrams, fuses, and relays. * **Heater, Air Conditioner, and Ventilation** system, covering operation, maintenance, and repair. This manual is designed for both experienced mechanics and DIY enthusiasts, providing clear instructions and diagrams to help you understand and maintain your Mitsubishi Pajero Montero.

The Mitsubishi Pajero Montero, a name synonymous with rugged off-road capability and enduring reliability, was a highly successful SUV produced by Mitsubishi Motors from 1982 to 2006. The generation spanning 1991 to 1999, encompassing the model years 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, and 1999, represents a pinnacle of this model's evolution. This generation, known as the second generation, introduced significant design changes and enhancements that further solidified its reputation as a formidable off-roader. It featured a more modern and aerodynamic design, with a wider stance and a more refined interior. The Pajero Montero of this era continued to boast a robust ladder frame chassis, making it highly capable of navigating challenging terrains. It was available with a range of powerful gasoline and diesel engines, providing ample power for both on and off-road adventures. The vehicle's 4-wheel-drive system, coupled with its solid construction and generous ground clearance, ensured superior traction and stability in demanding conditions. The 1991-1999 Mitsubishi Pajero Montero was highly regarded for its spacious and comfortable interior, offering a generous amount of passenger space and cargo capacity. It came equipped with a variety of amenities, depending on the trim level, including air conditioning, power windows, and a stereo system. This generation also introduced safety features such as dual airbags and anti-lock brakes, further enhancing its appeal. However, the true strength of the Pajero Montero lies in its off-road prowess. It has conquered numerous off-road challenges, including the grueling Dakar Rally, proving its reliability and durability in the most demanding environments. This model's reputation as a capable and versatile vehicle continues to resonate with drivers seeking a vehicle that can handle both everyday driving and adventurous excursions.