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Audi A2 Workshop Service And Repair Manual 2004

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Basic Information Identification Make: Audi Model: A2 Model Year: 2004 Generation: First Generation (Typ 8Z) Body Style: 5-door Hatchback Codes Chassis Code: Typ 8Z Introduction Market Position Positioning: A niche...
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Audi A2 Workshop Service And Repair Manual 2004
Basic Information
Identification
Make: Audi
Model: A2
Model Year: 2004
Generation: First Generation (Typ 8Z)
Body Style: 5-door Hatchback
Codes
Chassis Code: Typ 8Z
Introduction
Market Position
Positioning: A niche premium compact hatchback, positioned against models like the BMW 1 Series and Mercedes-Benz A-Class, emphasizing advanced engineering and aluminium construction.
Competitive Analysis
Competitors 2004: BMW 1 Series (E87), Mercedes-Benz A-Class (W169), Volkswagen Golf Mk5, Ford Focus Mk2.
Key Features
Aluminum Space Frame: Audi Space Frame (ASF) technology for a lightweight and rigid chassis.
Design Philosophy: Compact exterior dimensions with maximized interior space, advanced aerodynamics, and a focus on quality and refinement.
Manual Value
Value Proposition: Provides comprehensive, professional-grade repair and maintenance information, enabling owners and independent workshops to service the vehicle to factory standards.
Manual Details
Coverage Areas
Engine Variants: All Petrol and Diesel variations
Transmission Variants: Manual and Automatic transmissions
System Coverage: Full maintenance, full wiring, and full workshop manual
Page Count
Total Pages: ~10,000
Manual Type
Type: Workshop Service and Repair Manual
Language
Language: English
Format
Format: PDF
Accessibility: Instant Download, PC, Mac, Smartphone, Tablet compatible
Navigation
Bookmarking: Fully bookmarked for ease of use
Manual Coverage
Systems Covered
Powertrain: Engine System, Fuel Charging and Controls, Accessory Drive, Starting System, Engine Ignition, Engine Emission Control, Intake Air Distribution, Emissions, Electronic Engine Controls, Manual Transmission, Clutch Controls, Exhaust System, Fuel System
Chassis: Suspension, Wheels and Tyres, Driveline System, Driveshaft, Bearings, Brake System, Anti-Lock Control, Steering System, Subframe and Mounting System
Electrical: Wiring Manual, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group
Body: Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Body Repairs, Metal Repairs
Comfort And Safety: Climate Control System, Air Distribution, Control Components, Instrument and Warning Systems, Safety Belt System
Procedures Included
Maintenance: Service Information, Scheduled Maintenance, Fluid Changes, Filter Replacements
Diagnostics And Repair: Troubleshooting, Component Diagnosis, Repair Procedures, Overhaul Instructions, Wiring Diagrams Troubleshooting
Component Replacement: Engine, Transmission, Brakes, Suspension, Steering, Electrical Components, Body Panels
Special Procedures: Jacking and Lifting, Noise Vibration and Harshness (NVH) Analysis, Air Conditioning System Servicing
Technical Depth
Depth: Dealer level factory manual standard, covering all elements of service and repair from basic maintenance to advanced diagnostics and component overhauls.
Manual Specifications
File Format
Format: PDF
Features: Searchable text, high-resolution images/diagrams (implied by 'dealer level factory manuals')
Print Quality
Quality: High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Type: N/A (Digital Download)
Paper Type
Type: N/A (Digital Download)
Software Requirements
Requirement: No extra software needed, standard PDF reader.
Engine Specifications
Primary Engine
Engine Name: 1.6 FSI (Direct Injection Petrol)
Displacement Fsi: 1598 cc
Power Fsi: 110 hp (81 kW)
Torque Fsi: 155 Nm (114 lb-ft)
Fuel System Fsi: Direct Injection (FSI)
Engine Options
Engine Name Diesel: 1.4 TDI (Turbocharged Direct Injection Diesel - 3 Cylinder)
Displacement Tdi: 1422 cc
Power Tdi: 75 hp (55 kW)
Torque Tdi: 195 Nm (144 lb-ft)
Fuel System Tdi: Pump Nozzle (Unit Injector) System
Engine Name Gasoline: 1.4 16V (MPI Petrol)
Displacement Gasoline: 1390 cc
Power Gasoline: 75 hp (55 kW)
Torque Gasoline: 126 Nm (93 lb-ft)
Engine Name Diesel Variant: 1.9 TDI (Turbocharged Direct Injection Diesel - 4 Cylinder)
Displacement Diesel Variant: 1896 cc
Power Diesel Variant: 100 hp (74 kW)
Torque Diesel Variant: 240 Nm (177 lb-ft)
Transmission
Standard
Type: 5-speed Manual
Optional
Type: Multitronic Continuously Variable Transmission (CVT)
Features: Simulated gearshifts, Sport mode
Dimensions
Exterior
Length: 3910 mm (153.9 in)
Width: 1670 mm (65.7 in)
Height: 1570 mm (61.8 in)
Wheelbase: 2460 mm (96.9 in)
Interior
Seating Capacity: 5
Cargo
Boot Capacity Seats Up: 390 litres (13.8 cu ft)
Weights
Kerb Weight Approx 1 4 Petrol: 1085 kg
Kerb Weight Approx 1 4 Tdi: 1160 kg
Safety Features
Ratings
Euroncap Rating: 5 Stars (Adult Occupant)
Active Features
ABS: Standard Anti-lock Braking System
Esp: Optional Electronic Stability Programme (ESP)
Passive Features
Airbags: Driver, front passenger, side airbags.
Structure: Advanced safety cage, crumple zones, aluminium space frame for occupant protection.
Technology Features
Infotainment
System: Chorus or Concert radio/CD player, optional Audi Navigation System.
Speakers: 4 to 8 speaker configurations depending on trim and options.
Driver Assistance
Features: Optional parking sensors (rear), optional cruise control.
Connectivity
Features: Optional mobile phone preparation with Bluetooth interface.
Maintenance
Service Intervals
Oil Change Interval Petrol: Flexible service intervals (approx. 15,000 miles or 12 months), or fixed at 10,000 miles / 12 months (depending on service indicator)
Oil Change Interval Diesel: Flexible service intervals (approx. 15,000 miles or 12 months), or fixed at 10,000 miles / 12 months (depending on service indicator)
Major Service: Includes spark plugs (petrol), fuel filter, air filter, pollen filter, brake fluid change (typically every 2 years).
Fluid Specifications
Engine Oil Petrol: VW 503 00 (e.g., Castrol EDGE Professional OE 5W-30 or equivalent)
Engine Oil Diesel: VW 505 01 (e.g., Castrol EDGE Professional OE 5W-40 or equivalent - for PD/FSI engines)
Coolant: G12 Plus (VW TL 774 G) or G12 (VW TL 774 D) (Pink or Red Antifreeze)
Brake Fluid: DOT 4
Transmission Fluid Manual: VW G 052 171 A2 (or equivalent SAE 75W-80 GL-4)
Transmission Fluid Cvt: VW G 052 180 A2 (or equivalent CVT fluid)
Known Issues
Common Issues: Minor electrical gremlins (e.g., faulty window regulators, central locking), potential for corrosion on older Aluminium ASF panels (less common than steel), wear on suspension components, potential DMF issues on TDI models, specific FSI engine carbon build-up.
Maintenance Tip Tdi: Regular maintenance of the 1.4 TDI engine, including oil changes with the correct spec oil, is crucial for longevity due to its compact design.
Vehicle History
Brand Heritage
Brand Focus: Audi, a German luxury automobile manufacturer, known for its innovative technology, premium interiors, and Quattro all-wheel-drive systems. For the A2, the focus was on lightweight construction and advanced packaging.
Model Evolution
Introduction Year: 1999
Facelift: Minor facelift in 2004 with updated styling and revised engines.
Production
Production Period: 1999 - 2005
Manufacturing Location: Neckarsulm, Germany
Awards & Recognition
Recognitions
Award 1: European Car of the Year 2000 - Runner-up
Award 2: Auto Express Car of the Year 2000
Award 3: Green Car of the Year 2001
Ratings
Fuel Economy: Praised for its excellent fuel efficiency, particularly the TDI and FSI variants.
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