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Audi A6 S6 RS6 (2002) (4B 4B2 4B4 4B5 4B6 4BH) Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A6, S6, RS6 Year: 2002 Codes Chassis Codes: 4B, 4B2, 4B4, 4B5, 4B6, 4BH 👋 Introduction Market Position Segment: Executive Sedan/Wagon (A6), Performance Sedan/Wagon (S6, RS6) Competitive Analysis Competitors 2002: BMW 5 Series, Mercedes-Benz E-Class, Lexus GS Series, Jaguar S-Type Key Features Platform: Volkswagen Group MLB platform (Type 4B) Drivetrain: Front-wheel drive and Audi's signature quattro all-wheel drive. Design Philosophy: Refined styling, luxury interior, and advanced technology for its era. Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information for enthusiasts and professional technicians. 📋 Manual Details Coverage Areas Product Type: Factory Service & Repair Manual Page Count Total Pages: 16401 Manual Type Type: Comprehensive Repair Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download Compatibility System Compatibility: Windows and Mac Requirements Software Requirements: Adobe PDF Reader, WinRar 📖 Manual Coverage Systems Covered Mechanical Engine: Detailed repair, diagnostics, and specifications for all engine variants. Transmission: Repair and maintenance for automatic and manual transmissions. Driveline Axle: Front and rear axle, differential, and driveshaft service. Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, and parking brake. Steering: Power steering system, steering rack, and column service. Suspension: Front and rear suspension, shock absorbers, springs, and control arms. Electrical: Comprehensive coverage of all electrical systems, including ECUs, sensors, and actuators. Lights: Headlights, taillights, interior lighting, and associated circuits. Restraints: Airbag system, seatbelts, and SRS module diagnostics and service. Body Frame Interior Exterior: Body panel repair, interior trim, seats, and exterior components. HVAC: Heating, ventilation, and air conditioning system service and repair. Audio Visual Telematics: Infotainment, navigation, and audio system troubleshooting and repair. Tires Wheels: Tire pressure monitoring, wheel alignment, and mounting. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and lubrication. Diagnostics: Troubleshooting guides, fault code explanations, and diagnostic procedures for all systems. Repair: Step-by-step repair instructions for virtually every component and system. Overhaul: Complete engine, transmission, and component overhaul procedures. Installation: Guidance on installation and replacement of various parts and accessories. Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems. Technical Depth Depth: Full factory specifications, procedures, and diagnostic information. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (entire manual or selected pages). Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Search Ability Search Functionality: Fully searchable text. ⚙️ Engine Specifications Primary Engine A6 2.7T Engine Code: AP B A6 2.7T Displacement: 2.7 Liters A6 2.7T Configuration: 2.7L V6 Twin-Turbocharged A6 2.7T Horsepower: 250 hp @ 5800 rpm A6 2.7T Torque: 258 lb-ft @ 1800-4000 rpm S6 4.2 Engine Code: AAY (some markets), ANK S6 4.2 Displacement: 4.2 Liters S6 4.2 Configuration: 4.2L V8 Naturally Aspirated S6 4.2 Horsepower: 340 hp @ 6600 rpm S6 4.2 Torque: 317 lb-ft @ 3400 rpm Rs6 4.2T Engine Code: BCY Rs6 4.2T Displacement: 4.2 Liters Rs6 4.2T Configuration: 4.2L V8 Twin-Turbocharged Rs6 4.2T Horsepower: 450 hp @ 5700-6400 rpm Rs6 4.2T Torque: 414 lb-ft @ 1950-5600 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) / Bosch Motronic ECU Performance Emission Controls: Catalytic converters, secondary air injection, evaporative emission control (EVAP). 🔧 Transmission Standard A6 Transmission Type: 5-speed Tiptronic automatic (FWD), 5-speed Tiptronic automatic (quattro), 6-speed manual (quattro). S6 Transmission Type: 5-speed Tiptronic automatic (quattro), 6-speed manual (quattro). Rs6 Transmission Type: 5-speed Tiptronic automatic (quattro) - standard. Features Quattro System: Torsen center differential (asymmetrical dynamic torque distribution). Transmission Fluid Type Auto: G 052 162 A2 (or equivalent ATF specifications). Transmission Fluid Type Manual: G 052 171 A2 (or equivalent gear oil specifications). 📐 Dimensions Exterior Wheelbase: Approx. 2815 mm (110.8 in) Length: Approx. 4813 mm (189.5 in) (A6 Sedan), 4852 mm (191.0 in) (A6 Avant) Weights Curb Weight A6: Approx. 1550-1700 kg (3417-3748 lbs) depending on configuration. Curb Weight S6: Approx. 1780 kg (3924 lbs) Curb Weight Rs6: Approx. 1865 kg (4112 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (as per 2002 era testing, specific ratings may vary) NHTSA Front Impact Passenger: Good (as per 2002 era testing, specific ratings may vary) Active Features ABS: Standard Anti-lock Braking System (ABS) with EBD. Esc: Electronic Stability Control (ESC) / Program (ESP) often standard or optional. Passive Features Airbags: Front airbags, side airbags, optional front and rear head curtain airbags. Seatbelts: Pretensioning seatbelts with force limiters. 💡 Technology Features Infotainment Navigation System: Optional Audi Navigation System with CD-ROM based maps. Audio System: Bose premium audio system available on higher trims/options. Driver Assistance Parking Assistance: Optional front and rear parking sensors (Park Distance Control). Connectivity Telematics: Optional Audi Telematics system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles (16,000 km) or 1 year, whichever comes first (refer to specific model year/engine in manual). Timing Belt Replacement: For 2.7T and 4.2L V8 engines, typically 60,000-70,000 miles or 5 years. Crucial for...
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Audi A6 S6 RS6 (2002) (4B 4B2 4B4 4B5 4B6 4BH) Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
A6, S6, RS6
Year:
2002
Codes
Chassis Codes:
4B, 4B2, 4B4, 4B5, 4B6, 4BH
👋 Introduction
Market Position
Segment:
Executive Sedan/Wagon (A6), Performance Sedan/Wagon (S6, RS6)
Competitive Analysis
Competitors 2002:
BMW 5 Series, Mercedes-Benz E-Class, Lexus GS Series, Jaguar S-Type
Key Features
Platform:
Volkswagen Group MLB platform (Type 4B)
Drivetrain:
Front-wheel drive and Audi's signature quattro all-wheel drive.
Design Philosophy:
Refined styling, luxury interior, and advanced technology for its era.
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information for enthusiasts and professional technicians.
📋 Manual Details
Coverage Areas
Product Type:
Factory Service & Repair Manual
Page Count
Total Pages:
16401
Manual Type
Type:
Comprehensive Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
Compatibility
System Compatibility:
Windows and Mac
Requirements
Software Requirements:
Adobe PDF Reader, WinRar
📖 Manual Coverage
Systems Covered
Mechanical Engine:
Detailed repair, diagnostics, and specifications for all engine variants.
Transmission:
Repair and maintenance for automatic and manual transmissions.
Driveline Axle:
Front and rear axle, differential, and driveshaft service.
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, and parking brake.
Steering:
Power steering system, steering rack, and column service.
Suspension:
Front and rear suspension, shock absorbers, springs, and control arms.
Electrical:
Comprehensive coverage of all electrical systems, including ECUs, sensors, and actuators.
Lights:
Headlights, taillights, interior lighting, and associated circuits.
Restraints:
Airbag system, seatbelts, and SRS module diagnostics and service.
Body Frame Interior Exterior:
Body panel repair, interior trim, seats, and exterior components.
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Audio Visual Telematics:
Infotainment, navigation, and audio system troubleshooting and repair.
Tires Wheels:
Tire pressure monitoring, wheel alignment, and mounting.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and lubrication.
Diagnostics:
Troubleshooting guides, fault code explanations, and diagnostic procedures for all systems.
Repair:
Step-by-step repair instructions for virtually every component and system.
Overhaul:
Complete engine, transmission, and component overhaul procedures.
Installation:
Guidance on installation and replacement of various parts and accessories.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Technical Depth
Depth:
Full factory specifications, procedures, and diagnostic information.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (entire manual or selected pages).
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Search Ability
Search Functionality:
Fully searchable text.
⚙️ Engine Specifications
Primary Engine
A6 2.7T Engine Code:
AP B
A6 2.7T Displacement:
2.7 Liters
A6 2.7T Configuration:
2.7L V6 Twin-Turbocharged
A6 2.7T Horsepower:
250 hp @ 5800 rpm
A6 2.7T Torque:
258 lb-ft @ 1800-4000 rpm
S6 4.2 Engine Code:
AAY (some markets), ANK
S6 4.2 Displacement:
4.2 Liters
S6 4.2 Configuration:
4.2L V8 Naturally Aspirated
S6 4.2 Horsepower:
340 hp @ 6600 rpm
S6 4.2 Torque:
317 lb-ft @ 3400 rpm
Rs6 4.2T Engine Code:
BCY
Rs6 4.2T Displacement:
4.2 Liters
Rs6 4.2T Configuration:
4.2L V8 Twin-Turbocharged
Rs6 4.2T Horsepower:
450 hp @ 5700-6400 rpm
Rs6 4.2T Torque:
414 lb-ft @ 1950-5600 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) / Bosch Motronic ECU
Performance
Emission Controls:
Catalytic converters, secondary air injection, evaporative emission control (EVAP).
🔧 Transmission
Standard
A6 Transmission Type:
5-speed Tiptronic automatic (FWD), 5-speed Tiptronic automatic (quattro), 6-speed manual (quattro).
S6 Transmission Type:
5-speed Tiptronic automatic (quattro), 6-speed manual (quattro).
Rs6 Transmission Type:
5-speed Tiptronic automatic (quattro) - standard.
Features
Quattro System:
Torsen center differential (asymmetrical dynamic torque distribution).
Transmission Fluid Type Auto:
G 052 162 A2 (or equivalent ATF specifications).
Transmission Fluid Type Manual:
G 052 171 A2 (or equivalent gear oil specifications).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2815 mm (110.8 in)
Length:
Approx. 4813 mm (189.5 in) (A6 Sedan), 4852 mm (191.0 in) (A6 Avant)
Weights
Curb Weight A6:
Approx. 1550-1700 kg (3417-3748 lbs) depending on configuration.
Curb Weight S6:
Approx. 1780 kg (3924 lbs)
Curb Weight Rs6:
Approx. 1865 kg (4112 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (as per 2002 era testing, specific ratings may vary)
NHTSA Front Impact Passenger:
Good (as per 2002 era testing, specific ratings may vary)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with EBD.
Esc:
Electronic Stability Control (ESC) / Program (ESP) often standard or optional.
Passive Features
Airbags:
Front airbags, side airbags, optional front and rear head curtain airbags.
Seatbelts:
Pretensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Navigation System:
Optional Audi Navigation System with CD-ROM based maps.
Audio System:
Bose premium audio system available on higher trims/options.
Driver Assistance
Parking Assistance:
Optional front and rear parking sensors (Park Distance Control).
Connectivity
Telematics:
Optional Audi Telematics system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 1 year, whichever comes first (refer to specific model year/engine in manual).
Timing Belt Replacement:
For 2.7T and 4.2L V8 engines, typically 60,000-70,000 miles or 5 years. Crucial for these engines; manual will detail procedure and part numbers.
Fluid Specifications
Engine Oil Type 2.7T:
Synthetic 5W-40, API SJ, ACEA A3/B3 (e.g., VW 502 00).
Engine Oil Type 4.2:
Synthetic 0W-40 or 5W-40, API SJ, ACEA A3/B3 (e.g., VW 502 00).
Coolant Type:
G12 or G12+ ethylene glycol coolant (e.g., VW TL 774-F).
Known Issues
2.7T Common Problems:
PCV system failures, ignition coil failures, vacuum leaks, turbocharger issues, oil sludge.
4.2 Common Problems:
Cam tensioner wear (especially on early 4.2L V8s), oil leaks, ignition coil failures.
General Common Problems:
Window regulator failures, climate control module issues, Quattro system maintenance, suspension component wear.
📚 Vehicle History
Brand Heritage
Audi Philosophy:
Known for quattro all-wheel drive, technological innovation, and premium build quality.
Model Evolution
Generation:
Second generation (Typ 4B) of the Audi A6, introduced in 1997 (facelift in 2001).
S6 Evolution:
Successor to the Audi S4 (C4), positioning as a sportier variant of the A6.
Rs6 Evolution:
First generation of the RS6, Audi's high-performance flagship model, built in limited numbers.
Production
Production Era:
2002 model year represents the facelifted second generation (Typ 4B).
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best Engines:
The 2.7T V6 engine was recognized by Ward's AutoWorld in its 'Ten Best Engines' list for its performance and technology.
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