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Audi Avant Rs2 1995 Service Repair Workshop Manual
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Basic Information Identification Make: Audi Model: RS2 Avant Year: 1995 Body Style: Avant (Wagon) Codes Platform Code: B4 (shared with Audi 80/90) Introduction Market Position Positioning: The Audi RS2 Avant...
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | RS2 Avant |
| Year: | 1995 |
| Body Style: | Avant (Wagon) |
| Codes | |
| Platform Code: | B4 (shared with Audi 80/90) |
| Introduction | |
| Market Position | |
| Positioning: | The Audi RS2 Avant was a high-performance, limited-production wagon developed in collaboration with Porsche. It was a halo model for Audi's executive sedan range, targeting enthusiasts seeking practicality combined with supercar-level performance. |
| Competitive Analysis | |
| Competitors: | Competed against other performance wagons and sports sedans of the era, such as the BMW M3 Touring (unofficial), Mercedes-Benz E500T, and certain performance variants from Volvo and Alfa Romeo. |
| Key Features | |
| Distinctive Attributes: | Porsche-tuned engine, Porsche brake system components, distinctive styling elements (e.g., Porsche mirrors, front bumper design), all-wheel-drive (Quattro), and exceptional performance for a wagon. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | Comprehensive service, repair, and workshop information for the Audi RS2 Avant (1995 model year). |
| Page Count | |
| Page Count: | Estimated 1500+ pages (typical for a full workshop manual of this era and scope). |
| Manual Type | |
| Type: | Workshop Manual / Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF (Printable, Searchable) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, lubrication, cooling, fuel, ignition, exhaust, timing, and component diagnostics. |
| Engine Electrical: | Engine control unit (ECU), sensors, actuators, wiring harnesses, starting and charging systems. |
| Emission Control: | Catalytic converter system, evaporative emission control (EVAP), secondary air injection, and emissions testing procedures. |
| Fuel System: | Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, and fuel tank/lines. |
| Clutch System: | Clutch operation, hydraulic system, clutch disc, pressure plate, and release bearing. |
| Manual Transaxle: | Gearbox overhaul, shift mechanisms, differential, and lubrication. |
| Automatic Transaxle: | Note: The RS2 Avant was exclusively offered with a manual transmission. This section likely covers related drivetrain components or general automatic transmission principles if present in the underlying documentation. |
| Driveshaft Axle: | Front and rear driveshafts, constant velocity (CV) joints, wheel bearings, and differential components. |
| Suspension System: | Front and rear suspension geometry, shock absorbers, springs, control arms, bushings, and alignment procedures. |
| Steering System: | Power steering system, steering rack, tie rods, steering column, and wheel alignment. |
| Restraint System: | Seatbelts, airbag system (SRS) diagnostics and replacement, and structural safety components. |
| Brake System: | Brake fluid, master cylinder, brake boosters, ABS system, front and rear brake calipers, rotors, pads, and parking brake. |
| Body Interior Exterior: | Body panel repair, door mechanisms, glass, interior trim, seating, roof rack mounting, and exterior components. |
| Body Electrical System: | Lighting systems (headlights, taillights, interior), wipers, horn, central locking, power windows, mirrors, and instrumentation. |
| HVAC System: | Heating, ventilation, air conditioning (HVAC) system components, refrigerant, compressor, blower motor, and climate control operation. |
| Procedures Included | |
| Maintenance Procedures: | Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, fluid checks and top-offs, brake inspections. |
| Diagnostic Procedures: | Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) interpretation, electrical system diagnostics. |
| Repair Procedures: | Detailed instructions for component removal, installation, overhaul, and adjustment for all major vehicle systems. |
| Wiring Schematics: | Complete and detailed wiring diagrams for all electrical systems, including component location and circuit tracing. |
| Technical Specifications: | Precise technical data, torque specifications, clearances, tolerances, and diagnostic values. |
| Technical Depth | |
| Depth: | Full workshop level, suitable for both professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. |
| Manual Specifications | |
| File Format | |
| Compatibility: | All Versions of Windows and macOS. |
| Print Quality | |
| Printability: | Yes, all pages are printable. |
| Binding Type | |
| Binding: | Digital (PDF), allowing for custom printing of individual pages. |
| Paper Type | |
| Paper Recommendation: | Standard printer paper is suitable for printing. High-quality paper can be used for better durability of printed pages. |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | ADU |
| Engine Type: | Inline-5 Cylinder, Turbocharged, Intercooled |
| Displacement: | 2226 cc (2.2 Liters) |
| Bore X Stroke: | 81.0 mm x 86.4 mm |
| Compression Ratio: | 8.5:1 |
| Performance | |
| Horsepower: | 315 PS (311 bhp / 232 kW) at 5600 rpm |
| Torque: | 450 Nm (332 lb-ft) at 3000 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic M2.3.2 Sequential Fuel Injection with Turbocharging |
| Fuel Type: | Unleaded Petrol (Premium Unleaded Recommended) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Manual Transaxle |
| Gear Ratios: | Specific ratios are detailed within the manual, but optimized for performance and drivability. |
| Features | |
| Drivetrain: | Audi Quattro permanent all-wheel drive system with Torsen center differential. |
| Dimensions | |
| Exterior | |
| Length: | Approximately 4400 mm (173.2 inches) |
| Width: | Approximately 1700 mm (66.9 inches) |
| Height: | Approximately 1420 mm (55.9 inches) |
| Weights | |
| Curb Weight: | Approximately 1590 kg (3505 lbs) |
| Gross Vehicle Weight Rating: | Available in the manual's specifications section. |
| Wheelbase: | Approximately 2610 mm (102.8 inches) |
| Dimensions | |
| Track Width Front: | Specific width to be confirmed via manual, likely wider than standard Avant for RS2. |
| Track Width Rear: | Specific width to be confirmed via manual, likely wider than standard Avant for RS2. |
| Safety Features | |
| Ratings | |
| Crash Safety Data: | While official Euro NCAP ratings were not standardized in the same way in 1995, the RS2 Avant incorporated robust safety features for its time, building on the B4 platform's inherent safety, augmented by Porsche's input. |
| Active Features | |
| ABS: | Bosch Anti-lock Braking System (ABS) - 4-channel |
| AWD: | Audi Quattro permanent all-wheel drive system |
| Passive Features | |
| Airbags: | Driver and front passenger airbags (Supplemental Restraint System - SRS) |
| Seatbelts: | Pretensioner seatbelts for front occupants, inertia-reel seatbelts for rear passengers. |
| Body Structure: | Reinforced body structure, crumple zones, side impact protection beams. |
| Technology Features | |
| Infotainment | |
| Audio System: | Premium Audi sound system, often with CD player or Nakamichi/Bose options. |
| Driver Assistance | |
| Cruise Control: | Standard cruise control system. |
| Connectivity | |
| Telematics: | Basic telematics for the era, potentially including early forms of on-board diagnostics accessible via specialized tools. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 7,500 to 10,000 miles (12,000 to 15,000 km) or 12 months, whichever comes first. Consult manual for exact Audi recommendations. |
| Timing Belt Interval: | Crucial interval, typically 40,000 to 60,000 miles (60,000 to 90,000 km). Failure can cause catastrophic engine damage. Manual will specify exact interval and procedure. |
| Fluid Specifications | |
| Engine Oil Type: | Fully Synthetic 5W-40 or 10W-40 (API SG/SH or ACEA A2/A3). Manual will list precise specification. |
| Coolant Type: | G12 or equivalent ethylene glycol-based coolant with corrosion inhibitors. Manual specifies concentration. |
| Brake Fluid Type: | DOT 4 or DOT 5.1. Manual specifies precise type and change interval. |
| Manual Transmission Fluid Type: | GL-4 or GL-5 gear oil. Manual will specify viscosity and specification. |
| Known Issues | |
| Common Wear Items: | Suspension bushings, CV boots, aging electrical connectors, turbocharger seals, ignition components (coils, spark plug wires). |
| Specific Concerns: | Vacuum leaks can affect performance. Turbocharger maintenance and oil feed lines are critical. Early models may have had specific ECU tuning quirks addressed by Audi. |
| Vehicle History | |
| Brand Heritage | |
| Audi Performance Legacy: | Audi's reputation for Quattro all-wheel drive and turbocharged engines, established in the 1980s with rally racing success, continued into their road car performance models. |
| Model Evolution | |
| Rs Line Introduction: | The RS2 Avant was the first model in Audi's now-famous 'RS' (Rennsport) performance division, setting the benchmark for future high-performance Audi models. |
| Production | |
| Production Period: | March 1994 to June 1995 |
| Production Volume: | Approximately 2,891 units |
| Manufacturing Collaboration: | Developed and hand-built in collaboration with Porsche at their Rossle-Bau facility in Zuffenhausen, Germany. |
| Awards & Recognition | |
| Recognitions | |
| Automotive Press Acclaim: | Widely praised by automotive journalists for its performance, practicality, and unique character. Often cited as a desirable modern classic. |
| Performance Benchmarks: | Achieved supercar-rivaling acceleration figures for its time, cementing its status as one of the fastest production wagons ever made. |