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Audi Rs2 Avant 1994-1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Year: 1994-1995 Codes Chassis Code: PO 👋 Introduction Market Position Segment: Performance Wagon (Early SUV/Crossover Precursor) Niche: Ultra-fast, limited production, homologation special, performance family car Competitive Analysis Key Competitors: BMW M3 Touring (unofficial), Mercedes-Benz E36 AMG Estate (limited availability) Key Features Defining Feature: Collaboration with Porsche, hand-built engine, aggressive styling Performance Benchmark: One of the fastest production station wagons of its era 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF File Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine System: Comprehensive engine repair, overhaul, diagnostics, tuning Transmission System: Service, repair, and overhaul of manual and automatic transmissions Drivetrain System: Front-wheel drive, quattro all-wheel drive system service and repair Suspension System: Front and rear suspension, steering system diagnostics and repair Brake System: Hydraulic brake system, ABS, component replacement and bleeding procedures Electrical System: Wiring diagrams, diagnostic procedures, component testing, ECU information Fuel System: Fuel delivery, injection system, fuel tank, and related components Cooling System: Radiator, thermostat, water pump, cooling fan service and repair Exhaust System: Exhaust manifold, catalytic converter, muffler service and replacement Body And Frame: Body panel repair, door mechanisms, interior trim, glass replacement HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair Interior Components: Seating, dashboard, instrumentation, and interior trim service Exterior Components: Bumpers, spoilers, lighting, mirrors, and exterior trim service Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common faults Repair: Step-by-step repair instructions for all major components and systems Rebuild: Detailed procedures for engine and transmission rebuilds Diagnostics: Advanced diagnostic techniques, fault code interpretation, sensor testing Wiring Diagrams: Complete and detailed electrical wiring schematics for all systems Illustrations: Detailed drawings, photos, and exploded views to guide repairs Technical Depth Depth: Professional technician level with extensive detail for advanced DIY 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable - All pages can be printed Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: AFY Engine Type: Inline 5-cylinder turbocharged Displacement: 2226 cc (2.2 L) Bore X Stroke: 81.0 mm x 86.4 mm Compression Ratio: 8.5:1 Performance Horsepower: 315 hp (235 kW) @ 6500 rpm Torque: 410 Nm (302 lb-ft) @ 3000 rpm 0-60 Mph: 4.9 seconds Top Speed: 250 km/h (155 mph) (electronically limited) Fuel System Fuel Delivery: Bosch Motronic M2.3.2 Engine Management System, Fuel Injection Turbocharger: Garrett T3 Turbocharger with Intercooler Fuel Type: Unleaded gasoline, premium octane 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Gear Ratios: Refer to manual for specific ratios Features Clutch Type: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Length: 4405 mm (173.4 in) Width: 1701 mm (67.0 in) Height: 1421 mm (55.9 in) Weights Curb Weight: 1595 kg (3516 lbs) Gross Weight Rating: N/A (Refer to manual) 🛡️ Safety Features Active Features ABS: Bosch Anti-lock Braking System (ABS) Traction Control: Quattro permanent all-wheel drive system Passive Features Airbags: Driver and passenger airbags Seatbelts: Pretensioning seatbelts Chassis Construction: Reinforced body structure for safety 💡 Technology Features Infotainment Audio System: Audi Concert/Symphony audio system (optional premium sound) Climate Control: Manual or optional automatic climate control (Climatronic) Driver Assistance Cruise Control: Standard cruise control Connectivity Connectivity Features: Basic, pre-dates modern connectivity standards. 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to manual for specific conditions). Timing Belt Replacement: Every 60,000 km (37,000 miles) or 4 years (critical item, refer to manual). Fluid Specifications Engine Oil: Refer to manual, typically a synthetic 5W-40 or 10W-40 meeting VW 502.00/505.00 specification. Coolant: G12 or equivalent VW TL 774-C specified coolant. Transmission Fluid: Refer to manual for specific type (e.g., G 052 171 A2 for manual gearbox, G 055 162 A2 for automatic if applicable, though RS2 was manual only). Brake Fluid: DOT 4 Known Issues Common Wear Item 1: Ignition coil pack failure leading to misfires. Common Wear Item 2: Turbocharger oil feed and drain line leaks. Common Wear Item 3: Vibrations and potential cracks in rear subframe mounts. Common Wear Item 4: Cooling system leaks, particularly from hoses and radiator. Common Wear Item 5: Age-related deterioration of rubber components (bushings, hoses). 📚 Vehicle History Brand Heritage Brand Focus: Audi AG, German premium automobile manufacturer, known for quattro all-wheel drive and performance. Model Evolution Origin: Developed by Audi Sport in conjunction with Porsche. A homologation special based on the Audi 80 Avant (B4). Production Production Years: 1994-1996 Production Location: Ingolstadt, Germany (final assembly by Porsche in Rosslyn, South Africa) Production Numbers: Approximately 6600 units
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Audi Rs2 Avant 1994-1995 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994-1995
Codes
Chassis Code:
PO
👋 Introduction
Market Position
Segment:
Performance Wagon (Early SUV/Crossover Precursor)
Niche:
Ultra-fast, limited production, homologation special, performance family car
Competitive Analysis
Key Competitors:
BMW M3 Touring (unofficial), Mercedes-Benz E36 AMG Estate (limited availability)
Key Features
Defining Feature:
Collaboration with Porsche, hand-built engine, aggressive styling
Performance Benchmark:
One of the fastest production station wagons of its era
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF
File Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine repair, overhaul, diagnostics, tuning
Transmission System:
Service, repair, and overhaul of manual and automatic transmissions
Drivetrain System:
Front-wheel drive, quattro all-wheel drive system service and repair
Suspension System:
Front and rear suspension, steering system diagnostics and repair
Brake System:
Hydraulic brake system, ABS, component replacement and bleeding procedures
Electrical System:
Wiring diagrams, diagnostic procedures, component testing, ECU information
Fuel System:
Fuel delivery, injection system, fuel tank, and related components
Cooling System:
Radiator, thermostat, water pump, cooling fan service and repair
Exhaust System:
Exhaust manifold, catalytic converter, muffler service and replacement
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system service and repair
Interior Components:
Seating, dashboard, instrumentation, and interior trim service
Exterior Components:
Bumpers, spoilers, lighting, mirrors, and exterior trim service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common faults
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Detailed procedures for engine and transmission rebuilds
Diagnostics:
Advanced diagnostic techniques, fault code interpretation, sensor testing
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all systems
Illustrations:
Detailed drawings, photos, and exploded views to guide repairs
Technical Depth
Depth:
Professional technician level with extensive detail for advanced DIY
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable - All pages can be printed
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
AFY
Engine Type:
Inline 5-cylinder turbocharged
Displacement:
2226 cc (2.2 L)
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
315 hp (235 kW) @ 6500 rpm
Torque:
410 Nm (302 lb-ft) @ 3000 rpm
0-60 Mph:
4.9 seconds
Top Speed:
250 km/h (155 mph) (electronically limited)
Fuel System
Fuel Delivery:
Bosch Motronic M2.3.2 Engine Management System, Fuel Injection
Turbocharger:
Garrett T3 Turbocharger with Intercooler
Fuel Type:
Unleaded gasoline, premium octane
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Gear Ratios:
Refer to manual for specific ratios
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
4405 mm (173.4 in)
Width:
1701 mm (67.0 in)
Height:
1421 mm (55.9 in)
Weights
Curb Weight:
1595 kg (3516 lbs)
Gross Weight Rating:
N/A (Refer to manual)
🛡️ Safety Features
Active Features
ABS:
Bosch Anti-lock Braking System (ABS)
Traction Control:
Quattro permanent all-wheel drive system
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Pretensioning seatbelts
Chassis Construction:
Reinforced body structure for safety
💡 Technology Features
Infotainment
Audio System:
Audi Concert/Symphony audio system (optional premium sound)
Climate Control:
Manual or optional automatic climate control (Climatronic)
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Connectivity Features:
Basic, pre-dates modern connectivity standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to manual for specific conditions).
Timing Belt Replacement:
Every 60,000 km (37,000 miles) or 4 years (critical item, refer to manual).
Fluid Specifications
Engine Oil:
Refer to manual, typically a synthetic 5W-40 or 10W-40 meeting VW 502.00/505.00 specification.
Coolant:
G12 or equivalent VW TL 774-C specified coolant.
Transmission Fluid:
Refer to manual for specific type (e.g., G 052 171 A2 for manual gearbox, G 055 162 A2 for automatic if applicable, though RS2 was manual only).
Brake Fluid:
DOT 4
Known Issues
Common Wear Item 1:
Ignition coil pack failure leading to misfires.
Common Wear Item 2:
Turbocharger oil feed and drain line leaks.
Common Wear Item 3:
Vibrations and potential cracks in rear subframe mounts.
Common Wear Item 4:
Cooling system leaks, particularly from hoses and radiator.
Common Wear Item 5:
Age-related deterioration of rubber components (bushings, hoses).
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi AG, German premium automobile manufacturer, known for quattro all-wheel drive and performance.
Model Evolution
Origin:
Developed by Audi Sport in conjunction with Porsche. A homologation special based on the Audi 80 Avant (B4).
Production
Production Years:
1994-1996
Production Location:
Ingolstadt, Germany (final assembly by Porsche in Rosslyn, South Africa)
Production Numbers:
Approximately 6600 units
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