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Audi TT 1999 Electrical Service Repair Manual

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Basic Information Identification Make: Audi Model: TT Year: 1999 Generation: First Generation (Mk1) Chassis Code: 8N Market Segment: Sports Car / Compact Sports Car Introduction Market Position Vehicle Positioning: The...
Type: Cars
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Audi TT 1999 Electrical Service Repair Manual
Basic Information
Identification
Make: Audi
Model: TT
Year: 1999
Generation: First Generation (Mk1)
Chassis Code: 8N
Market Segment: Sports Car / Compact Sports Car
Introduction
Market Position
Vehicle Positioning: The Audi TT Mk1 was positioned as a stylish, compact, front-wheel-drive or all-wheel-drive sports coupe/roadster, blending performance with unique design.
Competitive Analysis
Key Competitors 1999: Porsche Boxster, BMW Z3, Mercedes-Benz SLK, Toyota MR2, Nissan 300ZX.
Key Features Vehicle
Design Philosophy: The TT's design was heavily influenced by Bauhaus principles, emphasizing simplicity, form, and function, characterized by its rounded, 'bubble' silhouette and distinctive spherical lines.
Key Features Manual
Value Proposition: Provides essential, detailed electrical repair and diagnostic information for owners and technicians, enabling self-sufficiency in maintaining and repairing the vehicle's complex electrical systems.
Accessibility: Instant digital download format ensures immediate access without shipping delays or physical storage concerns.
Manual Details
Coverage Areas
Primary Focus: Electrical Systems
Secondary Focus: Component Repair and Maintenance
Page Count
Estimated Page Count: Varies by edition, typically 1000+ pages for comprehensive electrical manuals.
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English
Format
File Format: PDF
Digital Delivery: Instant Download
Manual Coverage
Systems Covered
Battery Starter Generator Cruise Control: Detailed diagnostics and repair procedures for the charging system, starting system, and cruise control operation.
Windshield Wiper Washer System: Coverage of wiper motors, linkages, washer pumps, fluid reservoirs, and controls.
Exterior Lights Switches: Includes headlights, taillights, turn signals, brake lights, fog lights, and associated switches (e.g., headlight switch, turn signal stalk).
Interior Lights Switches: Covers dome lights, vanity lights, door courtesy lights, glove compartment light, and related switches.
Wiring Harnesses: Extensive coverage of wiring diagrams, troubleshooting faulty circuits, wire routing, connector identification, and repair techniques.
Lighting Control Modules: Information on any specific modules controlling lighting functions.
Instrument Cluster And Gauges: Diagnostics and repair for speedometer, tachometer, fuel gauge, coolant temperature gauge, warning lights, and illumination.
Audio System Wiring: Wiring schematics for factory and optional audio systems, including speaker connections and head unit integration.
Climate Control Electrical Components: Wiring for HVAC blower motors, control modules, sensors, and actuators.
Power Windows Locks Mirrors: Electrical troubleshooting for window regulators, door lock actuators, central locking systems, and power mirror adjustments.
Airbag System Wiring: Wiring for SRS components, including airbags, seatbelt pretensioners, impact sensors, and control modules.
ECU And Sensor Wiring: Diagrams and troubleshooting for Engine Control Unit (ECU) and various sensor connections.
Procedures Included
Troubleshooting Methodology: Systematic diagnostic procedures for identifying and resolving electrical faults.
Wiring Diagram Interpretation: Guidance on reading and understanding complex electrical schematics.
Component Testing: Instructions for testing the functionality of electrical components using multimeters and other diagnostic tools.
Wiring Repair Techniques: Methods for repairing damaged wires, crimping connectors, and soldering.
Fuse And Relay Identification: Location and function of all fuses and relays within the vehicle's electrical system.
Module Replacement And Coding: While primarily electrical, may touch on procedures for replacing certain control modules.
Technical Depth
Depth Of Coverage: Comprehensive, focusing on diagnosis and repair of electrical systems.
Diagnostic Tools Required: Requires a multimeter, test light, and potentially specialized scan tools for advanced diagnostics (though manual may not explicitly list scan tool procedures).
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: Full Printable
Zoom Functionality: YES (Zoom IN/OUT)
Binding Type
Binding Type: Digital (No physical binding)
Paper Type
Paper Type: Not Applicable (Digital)
Software Requirements
PDF Reader: Adobe PDF Reader
Compression Software: WinZip (for initial download, if compressed)
Compatibility
Operating Systems: All Versions of Windows & Mac
Engine Specifications
Primary Engine 1999
Engine Code And Type: 1.8T (APX/AUM/AUQ depending on market and configuration). Typically a 1.8-liter turbocharged inline-4 cylinder engine.
Performance 1999
Horsepower 1999: Approximately 180 PS (177 bhp; 132 kW) for the standard 1.8T. Some early European models or specific tunings might differ slightly.
Torque 1999: Around 235 Nm (173 lb-ft) for the 180 PS version.
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Throttle Control (ETC).
Fuel Type
Fuel Type: Unleaded Gasoline (Premium/Super Unleaded recommended, typically 95 RON or higher).
Ignition System
Ignition Type: Distributorless Ignition System (DIS) with individual coil packs per cylinder.
Transmission
Standard Transmission
Transmission Type Standard: 5-speed Manual Transmission (FWD models).
Optional Transmission
Transmission Type Optional: 6-speed Manual Transmission (Quattro AWD models) or 6-speed Tiptronic Automatic (Quattro AWD models).
Features
All Wheel Drive: Quattro permanent all-wheel drive system was available on certain configurations, featuring a Haldex clutch for front-biased power distribution.
Dimensions
Exterior Coupe
Length: Approx. 4,041 mm (159.1 in)
Width: Approx. 1,775 mm (69.9 in)
Height: Approx. 1,344 mm (52.9 in)
Wheelbase: Approx. 2,429 mm (95.6 in)
Cargo Coupe
Trunk Volume: Approx. 180 Liters (6.4 cu ft)
Weights
Curb Weight FWD: Approx. 1,245 kg (2,745 lbs)
Curb Weight Quattro: Approx. 1,370 kg (3,020 lbs)
Safety Features
Ratings
NHTSA Rating 1999: Not specifically rated for the 1999 model year by NHTSA in a comparable format to modern standards. Early reviews highlighted good structural integrity but noted some issues with occupant protection in specific scenarios.
Active Features
Braking System: Anti-lock Braking System (ABS) standard. Some models may have Electronic Brake-force Distribution (EBD).
Traction Control: Electronic Stability Program (ESP) was often available as an option on later Mk1 models, but less common on the initial 1999 release, though traction control (ASR) could be present.
Passive Features
Airbags: Driver and front passenger airbags standard. Side airbags were optional.
Body Structure: Reinforced passenger cell, crumple zones, and side impact protection beams.
Technology Features
Infotainment
Audio System: Factory AM/FM radio with CD player. Audi Symphony and Concert systems were available, often with premium sound options.
Navigation: Optional factory navigation system available on some models, typically a European system with CD-ROM maps.
Driver Assistance
Cruise Control: Standard cruise control system, covered in the manual.
Connectivity
Phone Integration: Optional provisions for hands-free mobile phone integration (e.g., Bluetooth or cradle systems) were sometimes available.
Maintenance
Service Intervals
Oil Change Interval: Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, with synthetic oil. However, Audi's 'Longlife' servicing could extend this based on driving conditions, often requiring specific oil specifications.
Timing Belt Replacement: For the 1.8T engine, the timing belt should be replaced every 90,000 - 120,000 km (56,000 - 75,000 miles) or 5 years, as it is a critical maintenance item. The manual would detail the exact procedure and associated components (tensioners, idlers, water pump).
Fluid Specifications
Engine Oil Type: Full Synthetic SAE 5W-40 or 0W-40, meeting VW 502 00 specification. Consult manual for exact spec.
Coolant Type: G12 or G12+ (VW TL 774 C or F), a pink/red OAT-based coolant.
Brake Fluid Type: DOT 4.
Known Issues
Coil Pack Failure: The 1.8T engine is known for occasional ignition coil pack failures, leading to misfires and rough running. The manual will detail testing procedures.
ABS Sensor Issues: ABS wheel speed sensors can fail, causing ABS and ESP/ASR warning lights to illuminate. The manual covers diagnosis.
Oil Consumption: Some 1.8T engines may exhibit moderate oil consumption, especially at higher mileage. Regular checks are advised.
Vehicle History
Brand Heritage
Audi Heritage: Audi, part of the Volkswagen Group, has a long history of automotive engineering and innovation, dating back to the early 20th century with its origins in Auto Union.
Model Evolution
Tt Concept Origin: The TT concept was first shown as a coupe in 1995 and a roadster in 1997, with its radical design drawing significant positive attention.
Tt Mk1 Production Start: Production of the first-generation TT (Mk1) began in 1998 for the 1999 model year in Europe and later for North America.
Production
Manufacturing Location: Györ, Hungary (for most models).
Awards & Recognition
Recognitions
Car And Driver Best: Car and Driver recognized the Audi TT in its '10Best' list for 2000, praising its styling and performance.
Ward'S Auto World Awards: The 1.8T engine was a multiple winner of Ward's 10 Best Engines award for its class and performance.
Certifications
Design Awards: The Audi TT received numerous design accolades worldwide for its groundbreaking aesthetic.
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