Austin Mini Countryman 1962 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1962 Generation Generation: Mk1 👋 Introduction Market Position Market Position: Essential diagnostic and repair resource for owners and independent repair facilities of the classic Austin Mini Countryman (1962 model). Competitive Analysis Competitive Analysis: Offers dealership-level technical information, surpassing generic guides by providing vehicle-specific, in-depth procedures and data. Key Features Key Features: • Vehicle-specific instructions • Diagrams and illustrations • Wiring schematics • Technical specifications • Troubleshooting guidance 📋 Manual Details Coverage Areas Coverage Areas: • General Information • Engine Mechanical System • Engine Electrical System • Emission Control System • Fuel System • Clutch System • Manual Transaxle System • Automatic Transaxle System • Driveshaft and Axle • Suspension System • Steering System • Restraint System • Brake System • Body (Interior and Exterior) • Body Electrical System • Heating, Ventilation, Air Conditioning Restraint System: Covers basic safety features and any available restraint systems for the period. Page Count Page Count: Not Specified (Comprehensive Coverage Implied) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Device Compatibility: Compatible with PC, Mac, and various devices supporting PDF readers (including many phones and e-readers). Printable: Yes, all pages are printable. Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Systems Covered: • Engine • Fuel • Cooling • Ignition • Lubrication • Clutch • Transmission (Manual & Automatic) • Drivetrain • Suspension • Steering • Brakes • Electrical (Chassis & Body) • HVAC • Bodywork (Interior & Exterior) Emission Control System: Basic emission control systems relevant to the era, including positive crankcase ventilation (PCV). Procedures Included Procedures Included: • Step-by-step repair instructions • Troubleshooting guides • Diagnostic procedures • Maintenance schedules • Component disassembly and reassembly • Adjustment procedures • Wiring schematic interpretation • Component replacement Technical Depth Technical Depth: Comprehensive (Mechanic-level detail, suitable for advanced DIY and professional use) Diagrams Illustrations: Includes diagrams, illustrations, and exploded views for detailed component identification and assembly. Wiring Schematics: Provides detailed wiring schematics for the entire vehicle electrical system, aiding in diagnosis and repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality (Printable Pages) Binding Type Binding Type: Digital (Printable) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 848cc OHV Inline-4 Performance Horsepower: Approximately 34-38 bhp (Varies slightly by tune) Torque: Approximately 47-50 lb-ft (Varies slightly by tune) Fuel System Fuel System: Single SU Carburetor (e.g., H2 or HS2) Cooling System Cooling System: Water-cooled Lubrication Lubrication System: Wet sump Ignition Ignition System: Coil and Distributor Bore Stroke Bore Stroke: 64.0 mm x 81.3 mm Compression Ratio Compression Ratio: Approximately 8.3:1 Valve Train Valve Train: Overhead Valve (OHV) with pushrods 🔧 Transmission Standard Transmission Type: 4-speed Manual Transaxle (Integrated with engine) Optional Transmission Type: Automatic Transaxle (Less Common for this early model, coverage exists in manual) Features Gear Ratios: Specified within manual (e.g., 3.105:1 for 1st, 2.157:1 for 2nd, 1.417:1 for 3rd, 1.000:1 for 4th) Differential Ratio: 4.10:1 (typical for standard models) Fluid Specifications Transmission Fluid Type: Hypoid Gear Oil SAE 80 (or equivalent GL-4 specification) 📐 Dimensions Exterior Wheelbase: 2134 mm (84 inches) Length: 3378 mm (133 inches) Width: 1410 mm (55.5 inches) Height: 1270 mm (50 inches) (approximate, depending on suspension) Track Width Front: 1270 mm (50 inches) Track Width Rear: 1220 mm (48 inches) Weights Curb Weight: Approximately 620-650 kg (1367-1433 lbs) Gross Vehicle Weight: Specified within manual Weight Distribution: As detailed in manual, typically front-biased due to engine placement. 🛡️ Safety Features Ratings Safety Ratings: No formal crash test ratings available for this era. Active Features Active Features: • Hydraulic front disc brakes • Rear drum brakes Steering Type: Rack and Pinion (Direct Steering) Suspension Type: Front: Rubber Cone Springs (independent), Rear: Live Axle with Radius Arms and Coil Springs (independent) Passive Features Passive Features: • Basic body structure • No airbags or seatbelt pre-tensioners as standard. 💡 Technology Features Infotainment Infotainment System: Basic AM Radio (Optional) or none. Driver Assistance Driver Assistance Features: None. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months (refer to manual for exact recommendation). Tune Up Interval: As per manual, often involving ignition timing, carburetor adjustment, and spark plug replacement at regular intervals (e.g., 6,000-12,000 miles). Fluid Specifications Engine Oil Type: Classic 20W50 (mineral oil, often with ZDDP additive for flat-tappet camshafts) or manufacturer-specified grade. Coolant Type: Water with anti-corrosion additive (e.g., traditional green coolant). Brake Fluid Type: DOT 3 or DOT 4 (ensure system is flushed and refilled as per manual). Known Issues Known Issues: • Rust susceptibility (wheel arches, sills, floor pans) • Hydrolastic suspension issues (if equipped later) • Carburetor tuning and wear • Ignition system reliability • Gearbox synchromesh wear Filter Part Numbers Oil...
Commonly Purolator PL14610, Fram PH7317, or equivalent for BMC A-Series engines.
Air Filter Part Number:
Specific to SU carburetor model (e.g., for HS2 carb).
Fluid Capacities
Engine Oil Capacity:
Approx. 3.5 Litres (3.7 US Quarts) including filter.
Cooling System Capacity:
Approx. 5.7 Litres (6.0 US Quarts).
Brake Fluid Reservoir Capacity:
Specified in manual, typically a small reservoir.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Austin Rover Group, known for its innovations in small car design and efficient engineering.
Model Evolution
Model Evolution:
The Countryman variant offered increased practicality over the standard Mini with its estate-style body and larger luggage space. Based on the classic Mini platform but with a distinctive wagon body.
Design Philosophy:
Iconic British compact car design, characterized by its transverse engine and front-wheel drive layout, maximizing interior space within a small footprint. The Countryman variant adapted this for increased utility.
Production
Production Period:
1960-1969 (for the original BMC Mini Countryman/Traveller)
🏆 Awards & Recognition
Recognitions
Recognitions:
The Austin Mini Countryman and its sibling, the Morris Mini Traveller, are celebrated for their design efficiency and versatility, contributing to the iconic status of the Mini brand.