This comprehensive Mitsubishi Outlander (CU2W, CU5W Series) Workshop Service Repair Manual covers model years 2003-2006, encompassing all styles, models, and engines. This manual is the same type your local dealer would use for repairs, providing detailed illustrations and step-by-step instructions for a wide range of procedures. It is an invaluable resource for both DIY enthusiasts and experienced mechanics.
This manual is meticulously organized for easy navigation and includes:
* **Detailed sub-steps** to expand on repair procedure information.
* **Important notes, cautions, and warnings** throughout each chapter to highlight critical information.
* **Numbered instructions** to guide you through every repair procedure step by step.
* **Bold figure numbers** to quickly match illustrations with instructions.
* **Detailed illustrations, drawings, and photos** to guide you through every procedure.
* **Enlarged insets** to help you identify and examine parts in detail.
* **Numbered table of contents** for quick access to the information you need.
* **Troubleshooting and electrical service procedures** combined with detailed wiring diagrams for ease of use.
This manual offers comprehensive coverage of various systems, including but not limited to:
* **Maintenance**
* **Engine**
* **Engine Control System**
* **Emission Control Systems**
* **Drive Shaft**
* **Drive Belt**
* **Differential Case Assembly**
* **Cylinder Head Assembly**
* **Cylinder Block Assembly**
* **Curtain Shield Air Bag Assembly**
* **Cooling System**
* **Cooling Fan System**
* **Combination Meter**
* **Clutch Unit**
* **Clutch System**
* **Clutch Start Switch Assembly**
* **Clutch Release Cylinder Assembly**
* **Clutch Pedal Sub-Assembly**
* **Clutch Master Cylinder Assembly**
* **Cigarette Lighter Assembly**
* **Charging System**
* **Charcoal Canister**
* **Chain Sub-Assembly**
* **Center Stop Lamp Assembly**
* **Center Cluster Module Switch**
* **Center Air Bag Sensor Assembly**
* **Camshaft Position Sensor**
* **Camshaft**
* **Brake System**
* **Brake Pedal**
* **Brake Master Cylinder**
* **Brake Fluid**
* **Brake Booster**
* **Brake Actuator**
* **Body Repair**
* **Yaw Rate Sensor**
* **Wiring Diagrams**
* **Wire Harness Repair**
* **Wiper Rubber**
* **Wiper and Washer System**
* **Windshield Wiper Switch Assembly**
* **Windshield Wiper Motor Assembly**
* **Windshield Glass**
* **Window Defogger System**
* **Wheel and Tire System**
* **Water Pump Assembly**
* **Washer Nozzle**
* **Valve Clearance**
* **Transmission Wire**
* **Transmission Valve Body**
* **Transmission Revolution Sensor**
* **Transmission Control Cable**
* **Torque Converter Clutch**
* **Tire & Wheel**
* **Throttle Body Assembly**
* **Thermostat**
* **Supplemental Restraint System**
* **Sun Roof System**
* **Sun Roof**
* **Steering System**
* **Steering Sensor**
* **Steering Column**
* **Starting System**
* **Starter Switch**
* **Starter Assembly**
* **Spiral Cable Sub-Assembly**
* **Speed Sensor Front**
* **Skid Control Sensor**
* **Side Turn Signal Lamp Assembly**
* **Side Mudguard**
* **Side Air Bag Sensor Assembly**
* **Shift Lock System**
* **Shift & Select Lever Shaft**
* **SFI System**
* **Seat Position Air Bag Sensor**
* **Seat Belt Warning System**
* **Seat Belt**
* **Seat**
* **Roof Headlining**
* **Roof Drip Side Finish Moulding**
* **Roof Antenna Pole Sub-Assembly**
* **Receiver Condenser Assembly**
* **Rear Wiper Rubber**
* **Rear Wiper Motor Assembly**
* **Rear Wheel Alignment**
* **Rear Suspension System**
* **Rear Suspension**
* **Rear Speaker Assembly**
* **Rear Shock Absorber Assembly**
* **Rear Seat Belt**
* **Rear Door Window Frame Moulding**
* **Rear Door Glass Weatherstrip**
* **Rear Door**
* **Rear Combination Lamp Assembly**
* **Rear Coil Spring**
* **Rear Bumper**
* **Rear Brake**
* **Rear Axle Hub**
* **Rear Axle Beam**
* **Radio Receiver Assembly**
* **Radiator Assembly**
* **Quarter Window Assembly**
* **Pulley Compressor Assembly**
* **Preparation**
* **Power Window Control System**
* **Power Steering Link Assembly**
* **Power Steering**
* **Power Source**
* **Power Mirror Control System**
* **Power Door Lock Control System**
* **Passenger Air Bag Assembly**
* **Partial Engine**
* **Parkneutral Position Switch**
* **Parking Brake Lever**
* **Parking Brake Cable**
* **Parking Brake**
* **Output Shaft Assembly**
* **Outer Rear View Mirror Assembly**
* **Oil Pump**
* **Oil Filter**
* **Name Plate**
* **Manual Transaxle System**
* **Manual Transaxle Oil**
* **Manual Transaxle Assembly**
* **Lubrication System**
* **Lighting System**
* **License Plate Lamp Assembly**
* **Knock Sensor**
* **Introduction**
* **Instrument Panel**
* **Input Shaft Assembly**
* **Inner Rear View Mirror Assembly**
* **Ignition System**
* **Horn Button Assembly**
* **Horn**
* **Hood**
* **Heater Radiator Assembly**
With this manual, you can confidently diagnose and repair a wide range of issues on your Mitsubishi Outlander, saving time and money while ensuring your vehicle runs smoothly.
The Mitsubishi Outlander (CU2W/CU5W series), produced from 2003 to 2006, marked a significant shift in Mitsubishi's SUV lineup, offering a compact and versatile option for urban and suburban driving. Built on a platform shared with the Lancer Evolution, the Outlander boasted a sporty character with its muscular design and available all-wheel drive system. Available with a 2.4L four-cylinder or 3.0L V6 engine, the Outlander provided a blend of power and efficiency. The 2.4L engine offered adequate performance for daily driving, while the V6 option delivered a more spirited drive, especially when equipped with the optional six-speed manual transmission. Interior space was commendable for its class, accommodating five passengers comfortably with ample cargo room for luggage or gear.
The Outlander's appeal lay in its combination of practicality and performance. The spacious cabin, versatile cargo space, and available advanced features like a sunroof and navigation system, made it a compelling choice for families or individuals seeking a reliable and enjoyable driving experience. The model's reputation for durability and reliability further cemented its popularity. However, like most vehicles, the Outlander came with its fair share of potential issues and maintenance needs. The Workshop Service Repair Manual for the CU2W/CU5W series serves as a vital resource for owners, mechanics, and enthusiasts, providing comprehensive technical information and repair procedures for all aspects of the vehicle, from routine maintenance to complex repairs. The manual's detailed illustrations, diagrams, and step-by-step instructions, coupled with its searchable functionality, make it a valuable tool for keeping the Outlander running smoothly and maximizing its lifespan.