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BMW 2-series F22 F23 2016 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 2 Series Generation Platform Code: F22 (Coupe), F23 (Convertible) Generation Years: 2014-2021 (first generation) Codes Model Year Covered: 2016 👋 Introduction Market Position Segment: Compact premium sport coupe/convertible Target Audience: Enthusiast drivers, individuals seeking sporty performance and premium features in a smaller package. Competitive Analysis Primary Competitors: Audi A3, Mercedes-Benz CLA-Class, Infiniti Q60, Chevrolet Camaro, Ford Mustang. Key Differentiators: BMW's renowned driving dynamics, rear-wheel-drive bias (on most models), premium interior, and advanced technology integration. Key Features Design Philosophy: Sporty aesthetics, driver-focused cockpit, balanced chassis, advanced powertrain options. Technology Integration: BMW iDrive infotainment, optional navigation, advanced driver-assistance systems (ADAS), connectivity features. 📋 Manual Details Coverage Areas Models Covered: All 2-Series F22 Coupe and F23 Convertible variants for 2016 Engine Variants Covered: All gasoline and diesel engine options available for the 2016 model year Repair Scope: A-Z (all repairs) Page Count Estimated Page Count: 1500+ Manual Type Type: Official Service and Repair Manual Source Indication: Exact manual used by dealership technicians Language Language: English Format Format Type: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing systems (chain/belt), lubrication, cooling, fuel injection, emissions control, turbocharging/supercharging (if applicable). Engine Electrical: Ignition system, starter motor, alternator, engine control module (ECM/DME), sensors, wiring diagrams, battery, charging system. Transmission: Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (gearbox operation, torque converter, valve body, electronic control, fluid service, transmission control module - TCM). Drivetrain: Front-wheel drive (FWD) / Rear-wheel drive (RWD) systems, differentials, axles, drive shafts, CV joints. Brakes: Hydraulic system, ABS, DSC (Dynamic Stability Control), brake booster, master cylinder, calipers, rotors, brake pads, parking brake (mechanical/electronic), bleeding procedures, hydraulic component replacement. Suspension: Front suspension (struts, control arms, ball joints, bushings), Rear suspension (multi-link, shock absorbers, springs, bushings), wheel alignment specifications, steering linkage. Steering: Power steering system (hydraulic/electric), steering rack, steering column, steering wheel, alignment adjustments. Electrical System: Body control module (BCM), lighting (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn, comfort systems, fuse box layouts, relay assignments. Climate Control: HVAC system, refrigerant service, blower motor, evaporator, condenser, heater core, climate control module, diagnostic procedures. Infotainment And Navigation: iDrive system, audio system, display units, navigation system, radio antenna, Bluetooth connectivity, USB integration, diagnostic modes. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, occupant detection sensors, diagnostic tools for safety systems. Body And Chassis: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, interior trim, body sealing, structural components. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs, brake inspection, tire rotation. Troubleshooting: Diagnostic charts, fault code interpretation (OBD-II), symptom-based troubleshooting, electrical circuit diagnosis, common problem identification. Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement, bodywork repairs. Diagnosis: System diagnostics, component testing, use of diagnostic tools (e.g., ISTA/D), live data interpretation, actuator testing. Calibration And Programming: Procedures for electronic control unit (ECU) programming, sensor calibration, steering angle sensor reset, adaptive transmission learning. Technical Depth Depth: Complete, from basic maintenance to in-depth engine and transmission overhauls, including electrical schematics and diagnostic strategies. Wiring Diagrams: Comprehensive, system-specific electrical schematics with component locations and wire identification. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Resolution: High-resolution, suitable for digital viewing and printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2016 Engine Options: 2.0L Turbocharged Inline-4 (N20/B48 family), 3.0L Turbocharged Inline-6 (N55 family). 228I Engine: N20B20 (2.0L TwinPower Turbo Inline-4) M235I Engine: N55B30 (3.0L TwinPower Turbo Inline-6) Performance 228I Horsepower: 240 hp @ 5,000-6,500 rpm 228I Torque: 255 lb-ft @ 1,250-4,800 rpm M235I Horsepower: 322 hp @ 5,800-6,000 rpm M235I Torque: 330 lb-ft @ 1,300-4,500 rpm Fuel System Injection Type: Direct Injection (Valvetronic and Double VANOS) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) 🔧 Transmission Standard 228I Standard Transmission: 8-speed Steptronic Automatic Transmission M235I Standard Transmission: 6-speed Manual Transmission Optional 228I Optional Transmission: 6-speed Manual Transmission M235I Optional Transmission: 8-speed M Performance Steptronic Automatic Transmission Features Automatic Transmission Features: Sport mode, manual shift mode (via paddle shifters or gear selector), adaptive shift logic. Manual Transmission Features: Close-ratio gearing, precise shift feel, rev-matching capability (on M235i). Drivetrain Layout Layout: Rear-Wheel Drive (RWD) Optional Drivetrain: xDrive (All-Wheel Drive) available on select models/trims. 📐 Dimensions Exterior Wheelbase F22 F23: 107.8 inches (2738 mm) Length F22 Coupe: 178.7 inches (4539 mm) Length F23 Convertible: 178.7 inches (4539 mm) Width: 70.1 inches (1781 mm) Height F22 Coupe: 55.4 inches (1407 mm) Height F23 Convertible: 55.0 inches (1398 mm) Cargo Trunk Volume F22 Coupe: 13.0 cubic feet (368 liters) Trunk Volume F23 Convertible: 11.8 cubic feet (334 liters) with roof up, 7.1 cubic feet (200...
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BMW 2-series F22 F23 2016 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
2 Series
Generation
Platform Code:
F22 (Coupe), F23 (Convertible)
Generation Years:
2014-2021 (first generation)
Codes
Model Year Covered:
2016
👋 Introduction
Market Position
Segment:
Compact premium sport coupe/convertible
Target Audience:
Enthusiast drivers, individuals seeking sporty performance and premium features in a smaller package.
Competitive Analysis
Primary Competitors:
Audi A3, Mercedes-Benz CLA-Class, Infiniti Q60, Chevrolet Camaro, Ford Mustang.
Key Differentiators:
BMW's renowned driving dynamics, rear-wheel-drive bias (on most models), premium interior, and advanced technology integration.
Key Features
Design Philosophy:
Sporty aesthetics, driver-focused cockpit, balanced chassis, advanced powertrain options.
Technology Integration:
BMW iDrive infotainment, optional navigation, advanced driver-assistance systems (ADAS), connectivity features.
📋 Manual Details
Coverage Areas
Models Covered:
All 2-Series F22 Coupe and F23 Convertible variants for 2016
Engine Variants Covered:
All gasoline and diesel engine options available for the 2016 model year
Repair Scope:
A-Z (all repairs)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Official Service and Repair Manual
Source Indication:
Exact manual used by dealership technicians
Language
Language:
English
Format
Format Type:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing systems (chain/belt), lubrication, cooling, fuel injection, emissions control, turbocharging/supercharging (if applicable).
Engine Electrical:
Ignition system, starter motor, alternator, engine control module (ECM/DME), sensors, wiring diagrams, battery, charging system.
Transmission:
Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (gearbox operation, torque converter, valve body, electronic control, fluid service, transmission control module - TCM).
Drivetrain:
Front-wheel drive (FWD) / Rear-wheel drive (RWD) systems, differentials, axles, drive shafts, CV joints.
Brakes:
Hydraulic system, ABS, DSC (Dynamic Stability Control), brake booster, master cylinder, calipers, rotors, brake pads, parking brake (mechanical/electronic), bleeding procedures, hydraulic component replacement.
Suspension:
Front suspension (struts, control arms, ball joints, bushings), Rear suspension (multi-link, shock absorbers, springs, bushings), wheel alignment specifications, steering linkage.
Steering:
Power steering system (hydraulic/electric), steering rack, steering column, steering wheel, alignment adjustments.
Electrical System:
Body control module (BCM), lighting (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn, comfort systems, fuse box layouts, relay assignments.
Climate Control:
HVAC system, refrigerant service, blower motor, evaporator, condenser, heater core, climate control module, diagnostic procedures.
Infotainment And Navigation:
iDrive system, audio system, display units, navigation system, radio antenna, Bluetooth connectivity, USB integration, diagnostic modes.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, occupant detection sensors, diagnostic tools for safety systems.
Body And Chassis:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers, interior trim, body sealing, structural components.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs, brake inspection, tire rotation.
Troubleshooting:
Diagnostic charts, fault code interpretation (OBD-II), symptom-based troubleshooting, electrical circuit diagnosis, common problem identification.
Repair:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement, bodywork repairs.
Diagnosis:
System diagnostics, component testing, use of diagnostic tools (e.g., ISTA/D), live data interpretation, actuator testing.
Calibration And Programming:
Procedures for electronic control unit (ECU) programming, sensor calibration, steering angle sensor reset, adaptive transmission learning.
Technical Depth
Depth:
Complete, from basic maintenance to in-depth engine and transmission overhauls, including electrical schematics and diagnostic strategies.
Wiring Diagrams:
Comprehensive, system-specific electrical schematics with component locations and wire identification.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution, suitable for digital viewing and printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
2016 Engine Options:
2.0L Turbocharged Inline-4 (N20/B48 family), 3.0L Turbocharged Inline-6 (N55 family).
228I Engine:
N20B20 (2.0L TwinPower Turbo Inline-4)
M235I Engine:
N55B30 (3.0L TwinPower Turbo Inline-6)
Performance
228I Horsepower:
240 hp @ 5,000-6,500 rpm
228I Torque:
255 lb-ft @ 1,250-4,800 rpm
M235I Horsepower:
322 hp @ 5,800-6,000 rpm
M235I Torque:
330 lb-ft @ 1,300-4,500 rpm
Fuel System
Injection Type:
Direct Injection (Valvetronic and Double VANOS)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
🔧 Transmission
Standard
228I Standard Transmission:
8-speed Steptronic Automatic Transmission
M235I Standard Transmission:
6-speed Manual Transmission
Optional
228I Optional Transmission:
6-speed Manual Transmission
M235I Optional Transmission:
8-speed M Performance Steptronic Automatic Transmission
Features
Automatic Transmission Features:
Sport mode, manual shift mode (via paddle shifters or gear selector), adaptive shift logic.
Manual Transmission Features:
Close-ratio gearing, precise shift feel, rev-matching capability (on M235i).
Drivetrain Layout
Layout:
Rear-Wheel Drive (RWD)
Optional Drivetrain:
xDrive (All-Wheel Drive) available on select models/trims.
📐 Dimensions
Exterior
Wheelbase F22 F23:
107.8 inches (2738 mm)
Length F22 Coupe:
178.7 inches (4539 mm)
Length F23 Convertible:
178.7 inches (4539 mm)
Width:
70.1 inches (1781 mm)
Height F22 Coupe:
55.4 inches (1407 mm)
Height F23 Convertible:
55.0 inches (1398 mm)
Cargo
Trunk Volume F22 Coupe:
13.0 cubic feet (368 liters)
Trunk Volume F23 Convertible:
11.8 cubic feet (334 liters) with roof up, 7.1 cubic feet (200 liters) with roof down.
Weights
Curb Weight 228I:
Approx. 3,300 - 3,500 lbs (1497 - 1588 kg)
Curb Weight M235I:
Approx. 3,500 - 3,700 lbs (1588 - 1678 kg)
Wheels And Tires
Standard Wheel Size:
17-inch or 18-inch alloy wheels
Standard Tire Size:
205/50R17 front, 225/45R17 rear (or similar staggered setup)
Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Rating:
Likely achieved 5-star overall safety rating based on typical BMW platform performance and available safety features (exact ratings vary by test criteria and year).
IIHS Rating:
Likely received 'Good' ratings in crashworthiness tests from IIHS, potential 'Top Safety Pick' designation with optional equipment.
Active Features
Standard Active Safety:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Dynamic Traction Control (DTC), Cornering Brake Control (CBC).
Optional Active Safety:
Lane Departure Warning, Frontal Collision Warning with City Collision Mitigation, Parking Assistant, Blind Spot Detection, Adaptive Cruise Control.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, knee airbags (driver and passenger), head protection system (front and rear).
Seat Belts:
Three-point inertia-reel seat belts with belt tensioners and force limiters, active head restraints.
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive system (NBT or older CIC/CCC depending on specific build date and options).
Display:
Central LCD display screen, typically 6.5-inch or 8.8-inch, controlled by iDrive rotary controller.
Audio Options:
Standard BMW Professional Radio, optional Harman Kardon surround sound system.
Driver Assistance
Standard Driver Features:
Park Distance Control (PDC) - front and rear, rearview camera (often optional).
Optional Driver Features:
Driving Assistant package including Lane Departure Warning, Forward Collision Warning, Pedestrian Warning with City Collision Mitigation; Active Cruise Control with Stop & Go; Parking Assistant.
Connectivity
Connectivity Options:
Bluetooth hands-free interface and audio streaming, USB audio interface, optional BMW ConnectedDrive services (internet, apps, real-time traffic information).
Navigation:
Optional BMW Professional Navigation System with real-time traffic information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles or 12 months, depending on driving conditions and oil quality, as indicated by the vehicle's Condition Based Service (CBS) system.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Engine Air Filter:
Inspect every 30,000 miles, replace as needed based on condition.
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or annually, depending on driving environment.
Spark Plugs:
Typically around 60,000 miles for gasoline engines, but consult specific engine variant documentation.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically SAE 0W-30 or 0W-40 depending on climate. Consult specific engine variant recommendations.
Coolant:
BMW Blue Antifreeze/Coolant (G48), mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Low Viscosity (LV) or equivalent.
Transmission Fluid Automatic:
Specific ATF fluid as per BMW specifications for the 8-speed Steptronic transmission. Consult manual for exact part numbers and service procedures (often considered 'lifetime' but fluid and filter replacement is recommended).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil with specific viscosity ratings. Consult manual for exact specifications.
Known Issues
Common Issues General:
Potential for minor oil leaks from valve cover or oil pan, occasional electronic glitches with iDrive or sensors, wear on suspension bushings over time.
Engine Specific Issues N20:
Early N20 engines had reports of timing chain tensioner issues and potential water pump failures, though these were often addressed through recalls or updated components.
Engine Specific Issues N55:
Generally robust, but some reported instances of charge pipe failures and occasional turbocharger issues under high mileage or aggressive use.
Convertible Specific Issues:
Potential for fabric roof mechanism issues, water ingress in seals if not maintained, or minor electronic faults with the roof operation.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW (Bayerische Motoren Werke AG) has a long-standing reputation for producing sporty, driver-oriented vehicles with a focus on performance and engineering excellence.
Model Evolution
2 Series Introduction:
The 2 Series was introduced for the 2014 model year, replacing the outgoing 1 Series Coupe. It was designed to offer a more distinct identity and sportier positioning within BMW's lineup.
F22 F23 Generation:
The F22 (Coupe) and F23 (Convertible) represent the first generation of the 2 Series. The 2016 model year falls within this initial production run.
Production
Manufacturing Location:
Primarily manufactured in Leipzig, Germany.
🏆 Awards & Recognition
Recognitions
General Recognition:
The 2 Series, particularly the M235i variant, has received numerous accolades from automotive journalists and publications for its driving dynamics, performance, and sporty character.
Specific Awards:
Awards often cited include 'Best Luxury Sports Car' or similar categories from publications like Car and Driver, MotorTrend, and others for its class.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings for performance, handling, and build quality, reflecting BMW's premium market positioning.
Certifications
Manufacturing Standards:
Manufactured under strict BMW quality control and adherence to ISO/TS 16949 automotive industry standards.
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