BMW 3 & BMW 5 Series 1983-1991 Service Repair Manual 1984 1985 1986 1987 1988 1989 1990
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🏷️ Basic Information Identification Make: BMW Model: 3 Series, 5 Series Product Name: BMW 3 & BMW 5 Series 1983-1991 Service Repair Manual Generation Covered Years: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Era: Covers the popular E30 (3 Series) and E28/E34 (5 Series) generations, BMW's entry into mass-market sport sedans. Competitive Analysis Rivals: Competed with Mercedes-Benz W201 (190E) and W124 (E-Class), Audi 80/100, Volvo 240/740. Key Features Driving Dynamics: Renowned for precise handling, rear-wheel drive, balanced chassis, and responsive engines. Build Quality: German engineering, solid construction, and durable materials characteristic of BMW. Manual Value Purpose: Essential for owners and independent mechanics to maintain and repair these classic BMWs, preserving their performance and value. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Page Count Estimated Pages: Varies by specific model/engine, typically 800+ pages for comprehensive coverage of both series. Manual Type Type: Factory Authorized Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhauls, diagnostics, repair procedures for M10, M20, M30, M40, M42 (likely 4-cyl and 6-cyl variants) gasoline engines. Fuel System: Fuel injection systems (Bosch L-Jetronic, Motronic), carburetors (where applicable), fuel pumps, lines, and filters. Ignition System: Ignition coils, distributors, spark plugs, timing, electronic ignition control. Cooling System: Radiator, coolant hoses, thermostat, water pump, fan clutch, cooling fan. Exhaust System: Exhaust manifolds, catalytic converters (if equipped), mufflers, pipes, hangers. Transmission: Manual transmission (Getrag, ZF) repair, clutch replacement, automatic transmission (ZF, GM) overhaul and diagnostics. Drivetrain: Driveshafts, universal joints, CV joints, differential repair, rear axle assembly. Suspension: Front struts, rear shock absorbers, control arms, bushings, sway bars, wheel bearings. Steering: Steering rack, power steering pump, hoses, linkages, steering column. Brakes: Disc brake calipers, rotors, pads, brake lines, master cylinder, ABS diagnostics (if equipped). Electrical System: Wiring diagrams, fuse box layout, starter, alternator, battery, lighting, power windows, central locking. Body And Chassis: Body panel repair, door mechanisms, window regulators, interior trim, rust prevention and repair. HVAC: Heater core, ventilation system, A/C system (charging, leak detection, component replacement). Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement. Diagnostics: Troubleshooting guides for common issues, symptom-based diagnostics, use of diagnostic tools. Repair: Step-by-step instructions for component removal, replacement, and reassembly for all major systems. Rebuilds: Detailed procedures for engine and transmission overhauls, including torque specifications and clearances. Adjustments: Valve adjustments, timing belt tension, idle speed adjustments. Specifications: Torque specifications, clearances, fluid capacities, electrical component resistance values. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scanned images of original factory manuals, ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Searchability Feature: Typically searchable text, allowing quick access to specific topics. ⚙️ Engine Specifications Primary Engine 3 Series Engines: M10 (4-cylinder, e.g., 318i, 320i), M20 (6-cylinder, e.g., 325e, 325i, 335i), M40 (4-cylinder, e.g., 316i, 318i in some markets), M42 (4-cylinder DOHC, 318is). 5 Series Engines: M30 (6-cylinder, e.g., 528e, 535i), M20 (6-cylinder, e.g., 520i, 525i), M40 (4-cylinder, e.g., 518i in some markets). Performance Typical Hp Range: Approximately 105 hp (316i) to 211 hp (535i). Typical Torque Range: Approximately 105 lb-ft to 225 lb-ft. Fuel System Injection Type: Bosch K-Jetronic (CIS), L-Jetronic, and Motronic EFI systems depending on engine and year. Engine Management ECU: Early electronic control units (ECUs) for fuel injection and ignition timing. 🔧 Transmission Standard 3 Series Standard: 4-speed or 5-speed manual transmissions (Getrag 240, 260). 5 Series Standard: 5-speed manual transmissions (Getrag 260, 265). Optional 3 Series Optional: 3-speed or 4-speed automatic transmissions (ZF 3HP22, ZF 4HP22). 5 Series Optional: 4-speed automatic transmissions (ZF 4HP22, GM 4L30-E on some later models). Features Clutch Type: Single dry plate clutch. Fluid Specifications Manual Transmission Fluid: Typically Dexron III/Mercon ATF or specific manual transmission fluid (MTF) depending on transmission type. Refer to manual for exact specification (e.g., BMW MTF LT-2). Automatic Transmission Fluid: Dexron III/Mercon ATF or equivalent. 📐 Dimensions Exterior 3 Series Wheelbase: Approx. 101.2 inches (2570 mm). 5 Series Wheelbase: Approx. 108.7 inches (2760 mm) for E28, 110 inches (2794 mm) for E34. Weights Curb Weight Range: Approx. 2600 lbs (3 Series) to 3400 lbs (5 Series). 🛡️ Safety Features Ratings Crash Test Era: Standards were less stringent than today; focus on structural integrity and occupant protection for the era. Active Features ABS: Anti-lock Braking System (ABS) available as an option on many models, standard on some later high-end variants. Passive Features Airbags: Driver-side airbag introduced as an option in the late 1980s, becoming more common towards the end of this period. Seatbelts: Three-point inertia-reel seatbelts. 💡 Technology Features...
M30 (6-cylinder, e.g., 528e, 535i), M20 (6-cylinder, e.g., 520i, 525i), M40 (4-cylinder, e.g., 518i in some markets).
Performance
Typical Hp Range:
Approximately 105 hp (316i) to 211 hp (535i).
Typical Torque Range:
Approximately 105 lb-ft to 225 lb-ft.
Fuel System
Injection Type:
Bosch K-Jetronic (CIS), L-Jetronic, and Motronic EFI systems depending on engine and year.
Engine Management
ECU:
Early electronic control units (ECUs) for fuel injection and ignition timing.
🔧 Transmission
Standard
3 Series Standard:
4-speed or 5-speed manual transmissions (Getrag 240, 260).
5 Series Standard:
5-speed manual transmissions (Getrag 260, 265).
Optional
3 Series Optional:
3-speed or 4-speed automatic transmissions (ZF 3HP22, ZF 4HP22).
5 Series Optional:
4-speed automatic transmissions (ZF 4HP22, GM 4L30-E on some later models).
Features
Clutch Type:
Single dry plate clutch.
Fluid Specifications
Manual Transmission Fluid:
Typically Dexron III/Mercon ATF or specific manual transmission fluid (MTF) depending on transmission type. Refer to manual for exact specification (e.g., BMW MTF LT-2).
Automatic Transmission Fluid:
Dexron III/Mercon ATF or equivalent.
📐 Dimensions
Exterior
3 Series Wheelbase:
Approx. 101.2 inches (2570 mm).
5 Series Wheelbase:
Approx. 108.7 inches (2760 mm) for E28, 110 inches (2794 mm) for E34.
Weights
Curb Weight Range:
Approx. 2600 lbs (3 Series) to 3400 lbs (5 Series).
🛡️ Safety Features
Ratings
Crash Test Era:
Standards were less stringent than today; focus on structural integrity and occupant protection for the era.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models, standard on some later high-end variants.
Passive Features
Airbags:
Driver-side airbag introduced as an option in the late 1980s, becoming more common towards the end of this period.
Seatbelts:
Three-point inertia-reel seatbelts.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM cassette players, optional CD players in later models, basic speaker systems.
Climate Control:
Manual climate control, optional automatic climate control (ECC) on some higher-end models.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
Phone Integration:
N/A (No factory integration for mobile phones).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions. Refer to manual for specific intervals.
Spark Plugs:
Intervals vary by engine; typically 20,000-30,000 miles (32,000-48,000 km) for older plug types, 60,000+ miles for longer-life options.
Timing Belt:
M10 and M20 engines use timing belts, typically replaced every 40,000-60,000 miles (64,000-96,000 km) or 4-5 years. M30 engines use timing chains, generally maintenance-free but require inspection.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 15W-40 or 10W-40 for most engines. 5W-30 or 5W-40 for colder climates or specific high-performance engines. Always verify with manual.
Coolant:
BMW Blue Antifreeze or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Timing belt replacement (M10/M20), valve adjustments, suspension component renewal, exhaust system inspection.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Bayerische Motoren Werke AG, known for 'The Ultimate Driving Machine' slogan, emphasizing performance, engineering, and driver engagement.
Model Evolution
E30 Generation:
The E30 (1983-1991) is considered a legendary generation of the 3 Series, introducing the M3 variant and solidifying BMW's sport sedan reputation.
E28 Generation:
The E28 (1982-1988) was the second generation of the 5 Series, building on the success of the E12 and introducing models like the M5.
E34 Generation:
The E34 (1988-1996) succeeded the E28, representing a significant leap in technology, luxury, and styling, including the introduction of the V8 engine.
Production
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other international locations.
🏆 Awards & Recognition
Recognitions
E30 M3 Legacy:
The E30 M3 is a highly acclaimed homologation special, widely regarded as one of the best driving cars of its era and a collector's item.
5 Series Reputation:
The 5 Series was consistently recognized for its balance of luxury, performance, and engineering, setting benchmarks for the executive sedan class.