BMW 3 Series E46 1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 1999 Generation Generation Designation: Fourth Generation (E46) Generation Introduction Year: 1998 Codes Model Code Prefix: 3"XX" (e.g., 323i, 328i) 👋 Introduction Market Position Vehicle Market Segment: Compact Executive Car / Sport Sedan Key Selling Points For E46: Driving dynamics, build quality, performance, premium feel, and BMW's reputation for engineering. Competitive Analysis Primary Competitors 1999: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G20/G35 (later). Key Features E46 Platform Innovations: Improved chassis rigidity, advanced suspension geometry, more powerful and efficient engines compared to E36, refined interior, optional Steptronic automatic transmission. Manual Value Proposition Value For Owner: Empowers owners to perform maintenance, diagnose issues, and undertake repairs, saving on dealership labor costs and extending vehicle life. Value For Independent Shops: Essential tool for independent mechanics specializing in BMWs, providing accurate data and procedures for efficient and correct repairs. 📋 Manual Details Coverage Areas All Models Covered: Yes, explicitly states 'All Models/Engines/Trim/Transmissions T...' Page Count Estimated Page Count: High volume, likely exceeding 1500-2000 pages given typical BMW workshop manuals for a comprehensive generation Manual Type Manual Classification: Workshop Service Repair Manual Language Primary Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (M52TU, M54 variants), fuel delivery, ignition, cooling, exhaust, emissions control, lubrication, engine management systems (DME). Transmission Systems: Manual (Getrag 5-speed/6-speed), Automatic (GM 5-speed Steptronic) transmission service, repair, diagnosis, fluid specifications, and component overhauls. Drivetrain Systems: Clutch, driveshaft, differential, rear axle, wheel bearings, CV joints. Suspension Steering Systems: Front and rear suspension components, struts, shocks, springs, control arms, bushings, steering rack, power steering system, wheel alignment specifications. Brake Systems: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid specifications, caliper and rotor replacement, bleeding procedures. Electrical Electronics Systems: 12V electrical system, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), comfort systems, diagnostics. Body Interior Exterior: Body panel removal/installation, door mechanisms, interior trim, seats, dashboard, sunroof, HVAC system (heating, ventilation, air conditioning), climate control. Procedures Included Maintenance Procedures: Routine maintenance tasks, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid replacement, belt inspection and replacement. Repair Procedures: Step-by-step instructions for engine component repair, transmission overhaul, suspension and brake component replacement, electrical system troubleshooting, bodywork repairs. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures for various systems, using BMW diagnostic tools (e.g., DIS). Technical Data Specifications: Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear diagrams and text. Likely to be 'print-ready'. Print Quality Diagram Clarity: Detailed technical illustrations, exploded views, and wiring schematics designed for clarity in repair and diagnostic processes. Binding Type Binding Method For Physical Version: Typically professional, lay-flat binding for workshop durability if a printed version were available. PDF implies digital convenience. Paper Type Paper Type For Physical Version: Durable, high-quality paper stock to withstand workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code Example 1: M52TU (e.g., 320i, 323i, 328i) Engine Code Example 2: M54 (introduced later in the E46 lifecycle, might be covered if the manual is comprehensive for the year) Engine Variants Displacement Options: Likely includes 2.0L, 2.5L, 2.8L inline-six engines, and potentially 4-cylinder variants depending on market (e.g., 318i with M43TU). Performance Horsepower Range: Approximately 150 hp to 200+ hp for 1999 models, depending on specific engine variant. Torque Range: Approximately 190 Nm to 280+ Nm, depending on specific engine variant. Fuel System Fuel Injection Type: Electronic Multi-Point Fuel Injection (MPI) managed by Bosch Motronic DME. Engine Management Dme Control: Detailed information on DME operation, sensor inputs, actuator outputs, and diagnostic capabilities. Cooling System Coolant Type: BMW Blue or Green coolant (ethylene glycol based), specific dilution ratios and capacities. 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission (Getrag 260/6 or similar) Optional Optional Transmission Type: 5-Speed Automatic Transmission with Steptronic (GM 5L40-E) Features Steptronic Functionality: Manual gear selection mode for performance driving. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 spec synthetic gear oil, e.g., Red Line MTL or BMW's specified fluid (e.g., 83 22 2 339 006). Automatic Transmission Fluid: ESSO LT 71141 (or equivalent specification, e.g., Pentosin ATF 1). 📐 Dimensions Exterior Sedan Length: Approx. 4,471 mm (176.0 in) Sedan Width: Approx. 1,739 mm (68.5 in) Sedan Height: Approx. 1,412 mm (55.6 in) Wheelbase Wheelbase Length: Approx. 2,725 mm (107.3 in) Weights Curb Weight Range: Approx. 1,350 kg - 1,500 kg (2976 lbs - 3307 lbs) depending on engine and equipment. Cargo Trunk Volume Sedan: Approx. 440 liters (15.5 cu...
Front and rear suspension components, struts, shocks, springs, control arms, bushings, steering rack, power steering system, wheel alignment specifications.
Brake Systems:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid specifications, caliper and rotor replacement, bleeding procedures.
Electrical Electronics Systems:
12V electrical system, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), comfort systems, diagnostics.
Body Interior Exterior:
Body panel removal/installation, door mechanisms, interior trim, seats, dashboard, sunroof, HVAC system (heating, ventilation, air conditioning), climate control.
Step-by-step instructions for engine component repair, transmission overhaul, suspension and brake component replacement, electrical system troubleshooting, bodywork repairs.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures for various systems, using BMW diagnostic tools (e.g., DIS).
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear diagrams and text. Likely to be 'print-ready'.
Print Quality
Diagram Clarity:
Detailed technical illustrations, exploded views, and wiring schematics designed for clarity in repair and diagnostic processes.
Binding Type
Binding Method For Physical Version:
Typically professional, lay-flat binding for workshop durability if a printed version were available. PDF implies digital convenience.
Paper Type
Paper Type For Physical Version:
Durable, high-quality paper stock to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
M52TU (e.g., 320i, 323i, 328i)
Engine Code Example 2:
M54 (introduced later in the E46 lifecycle, might be covered if the manual is comprehensive for the year)
Engine Variants
Displacement Options:
Likely includes 2.0L, 2.5L, 2.8L inline-six engines, and potentially 4-cylinder variants depending on market (e.g., 318i with M43TU).
Performance
Horsepower Range:
Approximately 150 hp to 200+ hp for 1999 models, depending on specific engine variant.
Torque Range:
Approximately 190 Nm to 280+ Nm, depending on specific engine variant.
Fuel System
Fuel Injection Type:
Electronic Multi-Point Fuel Injection (MPI) managed by Bosch Motronic DME.
Engine Management
Dme Control:
Detailed information on DME operation, sensor inputs, actuator outputs, and diagnostic capabilities.
Cooling System
Coolant Type:
BMW Blue or Green coolant (ethylene glycol based), specific dilution ratios and capacities.
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission (Getrag 260/6 or similar)
Optional
Optional Transmission Type:
5-Speed Automatic Transmission with Steptronic (GM 5L40-E)
Features
Steptronic Functionality:
Manual gear selection mode for performance driving.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 spec synthetic gear oil, e.g., Red Line MTL or BMW's specified fluid (e.g., 83 22 2 339 006).
Approx. 1,350 kg - 1,500 kg (2976 lbs - 3307 lbs) depending on engine and equipment.
Cargo
Trunk Volume Sedan:
Approx. 440 liters (15.5 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Generally good for its era, often receiving 4-star ratings in frontal impacts.
IIHS Frontal Offset Rating:
Likely rated 'Good' or 'Acceptable' in IIHS frontal offset tests.
Active Features
Standard Safety Features:
ABS (Anti-lock Braking System), front airbags.
Optional Safety Features:
Traction Control System (ASC+T), Dynamic Stability Control (DSC), side airbags, Xenon headlights.
Passive Features
Body Structure:
Reinforced passenger cell, crumple zones designed for energy absorption.
💡 Technology Features
Infotainment
Head Unit Options:
BMW Business CD, BMW Professional RDS. Often featured cassette players alongside CD functionality in early models.
Navigation System:
Optional MK II or MK III Navigation Systems available.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Phone Integration:
Optional Bluetooth preparation with integrated mobile phone systems.
Climate Control
HVAC System:
Manual climate control or optional automatic climate control (auto AC) with integrated cabin microfilter.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
BMW's Condition Based Service (CBS) system, typically around 15,000 miles or 12 months, or as indicated by the service indicator.
Major Service Items:
Spark plugs, coolant, brake fluid, differential fluid, transmission fluid replacement at specified intervals (e.g., 60,000-100,000 miles for plugs, 2 years for brake fluid).
Fluid Specifications
Engine Oil Specification:
Synthetic engine oil, e.g., BMW Longlife-01 (LL-01) or LL-98, viscosity like 0W-40, 5W-40, 5W-30, depending on temperature and specific engine requirements.
Engine Oil Capacity:
Approx. 6.5 - 7.5 liters (depending on engine variant).
Power Steering Fluid:
CHF 11S (Pentosin) or equivalent, not ATF.
Known Issues
Cooling System Weaknesses:
Plastic coolant expansion tank cracking, water pump failure (plastic impeller degradation), thermostat housing leaks, radiator leaks.
Suspension Component Wear:
Front control arm bushings (eccentric bushings), rear shock mounts, sway bar links.
Engine Specific Issues:
M54: Vanos seals degradation, CCV system (crankcase ventilation) failure leading to oil leaks and rough running. M52TU: Valve cover gasket leaks.