BMW 3 Series E90 E91 E92 E93 2006-2010 Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Model Years: 2006-2010 Codes Engine Codes Covered: N52, N52KP, N51, N54 Transmission Codes Covered: Getrag GS6, ZF GS6, ZF GS6X (Manual), GM GA6L45R, ZF 6HP19 (Automatic) 👋 Introduction Market Position Segment: Premium compact executive sedan, coupe, convertible, and wagon. Known for sporty driving dynamics and refined interiors. Competitive Analysis Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37, Cadillac CTS Key Features Design Philosophy: BMW's 'Ultimate Driving Machine' ethos, rear-wheel-drive bias (with xDrive option), balanced chassis, driver-focused cockpit. E90 Generation Highlights: Introduction of electric power steering on some models, advanced iDrive system (optional), widespread use of lightweight materials. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive workshop manual for BMW 3 Series E90/E91/E92/E93 models Specific Systems: Engine, Transmission, Suspension, Steering, Brakes, Body, Body Equipment, Electrical System, Equipment and Accessories Page Count Estimated Pages: Varies by specific model and engine variant; typically 1000+ pages for a complete workshop manual. Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Valvetronic, Digital HFM, SULEV-2, Twin-Turbocharged HPI Injection (N54), fuel injection, ignition, cooling, lubrication, exhaust, emissions control Drivetrain Systems: Manual transmission (Getrag/ZF), Steptronic automatic transmission (GM/ZF), clutch, driveshafts, differentials, xDrive all-wheel-drive system Chassis Systems: Front and rear suspension (McPherson strut, multi-link), steering systems (rack and pinion, electric power steering), brake systems (ABS, DSC, EBD, vented discs), wheel alignment Electrical Systems: Wiring diagrams, fuse boxes, lighting, power windows, central locking, climate control, diagnostic connectors (OBD-II), ECU functions Body And Interior: Body panels, doors, hinges, locks, interior trim, seats, airbags, convertible top mechanisms (E93) Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, differential fluid change, transmission fluid change Repair Procedures: Engine component removal and installation (e.g., cylinder head, pistons, camshafts), transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, steering rack replacement Diagnostic Procedures: Troubleshooting guides for common symptoms, fault code interpretation (DTCs), diagnostic tool usage, electrical system diagnostics Special Procedures: Valve cover gasket replacement, oil pan gasket replacement, VANOS system diagnosis, specific torque specifications, timing chain service (N52/N54) Technical Depth Depth: Detailed, in-depth coverage suitable for professional technicians and experienced DIY enthusiasts. Includes diagnostic flowcharts, schematics, and overhaul procedures. 📊 Manual Specifications File Format Digital Format: Searchable PDF with high-resolution diagrams and schematics. Print Quality Print Readability: Optimized for clarity and readability when printed, with clear line drawings and legible text. Binding Type Binding Physical: N/A (Digital Format) Paper Type Paper Physical: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine N52 3.0L I6: Naturally aspirated, 2996cc, 230-255 hp, 236-258 lb-ft torque. Valvetronic variable valve lift and timing. Magnesium/aluminum alloy engine block. N52Kp 3.0L I6: Variant of N52 with updated engine management (Digital HFM), similar power output. N51 3.0L I6: LEv / SULEV variant of the N52, typically slightly lower power output (e.g., 210-230 hp) to meet emissions standards. N54 3.0L I6 Twinturbo: Twin-turbocharged, direct injection, 2979cc, 300-320 hp, 300-330 lb-ft torque. Known for strong power delivery and responsiveness. Performance Horsepower Range: 210 hp (N51) to 320 hp (N54 models) Torque Range: 210 lb-ft (N51) to 330 lb-ft (N54 models) Fuel System Injection Type: Port Injection (N51, N52, N52KP), Direct Injection (N54) Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) 🔧 Transmission Standard Manual Transmission: 6-Speed Manual (Getrag GS6-37BG / ZF GS6-37BZ / ZF GS6X37DZ) Optional Automatic Transmission: 6-Speed Steptronic Automatic (GM GA6L45R or ZF 6HP19) Features Transmission Features: Manual offers precise shifting. Steptronic allows manual selection of gears via shifter or paddles (optional). xDrive models utilize specific AWD transmissions. 📐 Dimensions Exterior Wheelbase E90: 108.7 inches (2760 mm) Wheelbase E91: 107.7 inches (2735 mm) Wheelbase E92 E93: 108.7 inches (2760 mm) Length E90: 180.6 inches (4587 mm) Length E91: 181.1 inches (4599 mm) Length E92: 181.0 inches (4598 mm) Length E93: 182.2 inches (4628 mm) Cargo Trunk Volume E90 E92: Approx. 12.0 - 12.4 cu ft (339 - 351 L) Trunk Volume E91: Approx. 17.7 cu ft (505 L) with rear seats up, 56.0 cu ft (1586 L) with rear seats folded. Weights Curb Weight Range: Approx. 3450 - 3800 lbs (1565 - 1724 kg), varies significantly by model and drivetrain. Gross Vehicle Weight Rating: Typically around 4500 - 4800 lbs (2041 - 2177 kg) 🛡️ Safety Features Ratings NHTSA Ratings: Generally good ratings, often 4 or 5 stars in frontal and side impact tests for relevant model years. (Specific ratings vary by year and body style). IIHS Ratings: Often received 'Good' ratings in crashworthiness tests, Top Safety Pick designations for certain configurations. Active Features Active Safety: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist, Traction Control (ASC/TCS) Optional Active...
Front and rear suspension (McPherson strut, multi-link), steering systems (rack and pinion, electric power steering), brake systems (ABS, DSC, EBD, vented discs), wheel alignment
Electrical Systems:
Wiring diagrams, fuse boxes, lighting, power windows, central locking, climate control, diagnostic connectors (OBD-II), ECU functions
Body And Interior:
Body panels, doors, hinges, locks, interior trim, seats, airbags, convertible top mechanisms (E93)
Troubleshooting guides for common symptoms, fault code interpretation (DTCs), diagnostic tool usage, electrical system diagnostics
Special Procedures:
Valve cover gasket replacement, oil pan gasket replacement, VANOS system diagnosis, specific torque specifications, timing chain service (N52/N54)
Technical Depth
Depth:
Detailed, in-depth coverage suitable for professional technicians and experienced DIY enthusiasts. Includes diagnostic flowcharts, schematics, and overhaul procedures.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with high-resolution diagrams and schematics.
Print Quality
Print Readability:
Optimized for clarity and readability when printed, with clear line drawings and legible text.
6-Speed Steptronic Automatic (GM GA6L45R or ZF 6HP19)
Features
Transmission Features:
Manual offers precise shifting. Steptronic allows manual selection of gears via shifter or paddles (optional). xDrive models utilize specific AWD transmissions.
📐 Dimensions
Exterior
Wheelbase E90:
108.7 inches (2760 mm)
Wheelbase E91:
107.7 inches (2735 mm)
Wheelbase E92 E93:
108.7 inches (2760 mm)
Length E90:
180.6 inches (4587 mm)
Length E91:
181.1 inches (4599 mm)
Length E92:
181.0 inches (4598 mm)
Length E93:
182.2 inches (4628 mm)
Cargo
Trunk Volume E90 E92:
Approx. 12.0 - 12.4 cu ft (339 - 351 L)
Trunk Volume E91:
Approx. 17.7 cu ft (505 L) with rear seats up, 56.0 cu ft (1586 L) with rear seats folded.
Weights
Curb Weight Range:
Approx. 3450 - 3800 lbs (1565 - 1724 kg), varies significantly by model and drivetrain.
Gross Vehicle Weight Rating:
Typically around 4500 - 4800 lbs (2041 - 2177 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good ratings, often 4 or 5 stars in frontal and side impact tests for relevant model years. (Specific ratings vary by year and body style).
IIHS Ratings:
Often received 'Good' ratings in crashworthiness tests, Top Safety Pick designations for certain configurations.
Active Features
Active Safety:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist, Traction Control (ASC/TCS)
Optional Active Safety:
Adaptive Headlights, Tire Pressure Monitoring System (TPMS), Park Distance Control (PDC), Advanced Real Time Traffic Information
Passive Features
Passive Safety:
Front airbags, side-impact airbags (front and rear), active head restraints, front seatbelt pre-tensioners, rollover protection system (E93)
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive system (multiple iterations, generally CCC or CIC pre-LCI, CIC post-LCI). Includes navigation, radio, CD, auxiliary input, and optional Bluetooth/USB connectivity.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (PDC), rain-sensing wipers, automatic headlights. Optional features could include advanced climate control and adaptive cruise control on some higher trims.
Connectivity
Connectivity Options:
Auxiliary audio input standard on most models. Bluetooth integration for hands-free calling and audio streaming became more common throughout the production run.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-based service (CBS) system typically indicates oil changes every 10,000-15,000 miles (16,000-24,000 km) or annually, depending on driving conditions.
Brake Fluid Interval:
Every 2 years, regardless of mileage.
Coolant Interval:
BMW Long-Life Coolant typically has a service interval of 4 years or 100,000 miles (160,000 km) for the initial change, then every 2 years/50,000 miles thereafter.
Spark Plug Interval:
Approximately 60,000 miles (100,000 km) for N52/N51 engines, potentially sooner for N54 due to higher cylinder pressures.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) for diesel engines. Typically SAE 5W-30 or 5W-40 synthetic oil.
Coolant Specification:
BMW Blue (Ethylene Glycol based) or BMW Blue/Green (Si-OAT based) Longlife-04 coolant.
Brake Fluid Specification:
DOT 4 Low Viscosity (LV) or DOT 4+ brake fluid.
Transmission Fluid Manual:
Refer to manual for specific Getrag/ZF fluid types; often specialized synthetic gear oil.
Transmission Fluid Automatic Gm:
GM Genuine U-Spec ATF or equivalent.
Transmission Fluid Automatic Zf:
ZF Lifeguardfluid 6 (for 6HP19).
Known Issues
Common Issues N52 N54:
Oil leaks (valve cover gasket, oil pan gasket), water pump failure (electric on later N52/N54), VANOS solenoid issues, ignition coil failure, injector issues (N54), turbocharger issues (N54), PCV system issues.
Common Issues Chassis:
Power steering fluid leaks (EPS on later models), suspension component wear (control arms, bushings), fuel pump failure, electric water pump failure (E90 335i with N54).
Common Issues Electrical:
HVAC blower motor resistor failure, iDrive system glitches, headlight leveling sensor issues.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
Bayerische Motoren Werke AG, renowned for performance, luxury, and engineering excellence in automobiles and motorcycles since 1916.
Model Evolution
E90 Generation Introduction:
Introduced in 2005 for the 2006 model year, replacing the E46 3 Series. The E90 sedan was the first body style released, followed by the E91 Touring (2005), E92 Coupe (2006), and E93 Convertible (2006).
Production
Production Period:
2005-2013 (with the 2006-2010 range covered by this manual). Replaced by the F30 generation (2011+).
Manufacturing Locations:
Primarily manufactured at BMW's plants in Germany (e.g., Munich, Dingolfing), and also in countries like Mexico and South Africa for specific markets.
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best Engines:
BMW's inline-six engines, including variants of the N52 and N54, were frequently honored on Ward's 10 Best Engines list during this era for their performance, efficiency, and refinement.
Consumer Reports Ratings:
Consistently ranked well for driving dynamics and owner satisfaction, though some models experienced average or below-average reliability in specific areas, particularly related to engine and electrical components.