BMW 316 316i 1983 1984 1985 1986 1987 1988 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 316 Model Variant: 316i Production Years Covered: 1983, 1984, 1985, 1986, 1987, 1988 Codes Chassis Code: E30 Engine Code Group: M10 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible (E30 generation) Competitive Analysis Rivals: Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, Ford Sierra, Peugeot 405. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused cockpit. The E30 platform is highly regarded for its handling. Heritage: Part of BMW's iconic 3 Series lineage, establishing BMW's reputation for sporty driving characteristics in the compact executive segment. 📋 Manual Details Coverage Areas Primary Markets: Global (especially Europe) Page Count Total Pages: 227 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuilding, timing belt/chain, lubrication system, cooling system, fuel injection system (Bosch L-Jetronic/Motronic for 316i), exhaust system. Engine Electrical: Ignition system, starter system, charging system, fuel pump, emission controls, engine control unit (ECU) diagnostics and wiring diagrams. Transmission: Manual and automatic transmission overhaul, clutch replacement, gear selection, driveshafts, differential. Suspension And Steering: Front and rear suspension components, shock absorbers, springs, bushings, power steering system, steering rack. Brakes: Front and rear brake systems (disc/drum configurations), hydraulic systems, parking brake, ABS (if equipped). Electrical System: Battery, lighting systems, interior and exterior lights, instrument cluster, wipers, horn, power windows, central locking (if equipped), wiring diagrams for all circuits. Body And Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications, structural components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant checks, brake fluid checks, general inspection points. Troubleshooting: Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting guides. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems. Diagnostics: OBD (On-Board Diagnostics) information where applicable, diagnostic codes, sensor testing, electrical component testing. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed specifications, torque values, and specific procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, scanned from original or professionally digitized. Likely includes searchable text for ease of navigation. Print Quality Printability: Designed to be printable, with clear text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC Engine Family: BMW M10 Displacement: 1.8 Liters (approx. 1766 cc) Bore X Stroke: 89.0 mm x 71.0 mm (approximate) Compression Ratio: 8.1:1 to 8.8:1 (depending on specific variant) Performance Horsepower: 90-102 hp (approx. 67-75 kW) at 5500-5800 rpm Torque: 140-150 Nm (approx. 103-111 lb-ft) at 3000-3250 rpm Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection (depending on year and market) Fuel Type: Unleaded Petrol (91 Octane minimum recommended, higher for performance) 🔧 Transmission Standard Transmission Type: 4-speed Manual (early models) or 5-speed Manual Getrag 245 Optional Transmission Type: 3-speed ZF automatic (early models) or 4-speed automatic (later models) Features Clutch Type: Single dry plate, hydraulically operated 📐 Dimensions Exterior Body Styles: 2-door Sedan, 4-door Sedan, Convertible, Touring (wagon, though less common with 316i) Weights Curb Weight: Approx. 1150-1250 kg (2535-2755 lbs) depending on body style and options 🛡️ Safety Features Ratings Crash Test Performance: E30 generation had generally good safety performance for its era, though modern standards are significantly higher. Front crumple zones were a key feature. Active Features ABS: Optional on many models, standard on some later or higher trim levels. Available for front wheels or all four depending on specification. Passive Features Seatbelts: 3-point seatbelts standard in front, 2-point or 3-point in rear depending on model and year. Headrests: Standard on front seats, optional on rear seats. 💡 Technology Features Infotainment Audio System: Typically basic AM/FM radio with cassette player. Optional premium sound systems were available. Driver Assistance ABS: As mentioned, ABS was an optional feature, not standard across all models. Connectivity Features: No modern connectivity features (Bluetooth, USB, etc.) were factory-equipped. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-10,000 miles or 6-12 months, depending on driving conditions and oil type used. Air Filter Replacement: Every 15,000-30,000 miles or as per manual inspection. Spark Plug Replacement: Every 30,000-60,000 miles, depending on spark plug type (copper vs. platinum). Coolant Flush: Every 2 years or 30,000 miles. Fluid Specifications Engine Oil: API SG/SH or ACEA A2-96 specification. Viscosity typically 15W-40 or 10W-40 depending on climate. Check manual for exact OEM recommendations. Coolant: Ethylene glycol based, mixed with distilled water at a 50/50 ratio. BMW recommends specific types, consult manual for exact part number (e.g., BMW Blue or G48). Brake Fluid: DOT 3 or DOT 4, hygroscopic and needs periodic replacement (every 2 years) to maintain performance and prevent corrosion. Transmission Oil Manual: API GL-4 Gear Oil. Viscosity...
Front and rear suspension components, shock absorbers, springs, bushings, power steering system, steering rack.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic systems, parking brake, ABS (if equipped).
Electrical System:
Battery, lighting systems, interior and exterior lights, instrument cluster, wipers, horn, power windows, central locking (if equipped), wiring diagrams for all circuits.
Body And Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications, structural components.
Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting guides.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems.
Diagnostics:
OBD (On-Board Diagnostics) information where applicable, diagnostic codes, sensor testing, electrical component testing.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed specifications, torque values, and specific procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, scanned from original or professionally digitized. Likely includes searchable text for ease of navigation.
Print Quality
Printability:
Designed to be printable, with clear text and diagrams.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC
Engine Family:
BMW M10
Displacement:
1.8 Liters (approx. 1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm (approximate)
Compression Ratio:
8.1:1 to 8.8:1 (depending on specific variant)
Performance
Horsepower:
90-102 hp (approx. 67-75 kW) at 5500-5800 rpm
Torque:
140-150 Nm (approx. 103-111 lb-ft) at 3000-3250 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection (depending on year and market)
Fuel Type:
Unleaded Petrol (91 Octane minimum recommended, higher for performance)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual (early models) or 5-speed Manual Getrag 245
Optional
Transmission Type:
3-speed ZF automatic (early models) or 4-speed automatic (later models)
Features
Clutch Type:
Single dry plate, hydraulically operated
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, Convertible, Touring (wagon, though less common with 316i)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs) depending on body style and options
🛡️ Safety Features
Ratings
Crash Test Performance:
E30 generation had generally good safety performance for its era, though modern standards are significantly higher. Front crumple zones were a key feature.
Active Features
ABS:
Optional on many models, standard on some later or higher trim levels. Available for front wheels or all four depending on specification.
Passive Features
Seatbelts:
3-point seatbelts standard in front, 2-point or 3-point in rear depending on model and year.
Headrests:
Standard on front seats, optional on rear seats.
💡 Technology Features
Infotainment
Audio System:
Typically basic AM/FM radio with cassette player. Optional premium sound systems were available.
Driver Assistance
ABS:
As mentioned, ABS was an optional feature, not standard across all models.
Connectivity
Features:
No modern connectivity features (Bluetooth, USB, etc.) were factory-equipped. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-10,000 miles or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 miles or as per manual inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles, depending on spark plug type (copper vs. platinum).
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2-96 specification. Viscosity typically 15W-40 or 10W-40 depending on climate. Check manual for exact OEM recommendations.
Coolant:
Ethylene glycol based, mixed with distilled water at a 50/50 ratio. BMW recommends specific types, consult manual for exact part number (e.g., BMW Blue or G48).
Brake Fluid:
DOT 3 or DOT 4, hygroscopic and needs periodic replacement (every 2 years) to maintain performance and prevent corrosion.
Transmission Oil Manual:
API GL-4 Gear Oil. Viscosity typically 75W-90 or 80W-90. Capacity approx. 1.3-1.6 liters.
Transmission Oil Automatic:
Dexron III or equivalent. Capacity approx. 3-4 liters for torque converter refill. Consult manual for specific type.
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), fuel distributor issues (on older injected models), idle control valve problems, front suspension wear (bushings, ball joints), rust in common areas (wheel arches, rocker panels, strut towers), electrical connector corrosion, door seal degradation.
Durability:
Known for robust mechanical components and excellent body shell construction when properly maintained, but susceptible to rust if neglected.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long history of building driver-focused, premium compact cars that blend performance and practicality.
Model Evolution
E30 Introduction:
The E30 generation replaced the E21 3 Series in 1982, offering significant improvements in chassis design, interior space, and aerodynamics.
316I Positioning:
The 316i was positioned as the entry-level model in many markets, offering BMW's renowned build quality and driving experience at a more accessible price point than the 320i or higher models.
Production
Production Period:
1982-1994 (E30 generation), with 316i variants specifically produced within these years, covering the specified 1983-1988 range.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
The E30 generation, and by extension the 316i, was widely praised by automotive journalists for its driving dynamics, build quality, and value proposition in the premium compact segment. Often featured in 'best of' lists for its era.
Ratings
Reliability:
Generally considered reliable when properly maintained. The M10 engine is known for its longevity. Many owners report high mileage vehicles still running strong.