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BMW 318i 1986 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 318i Year: 1986 Generation Chassis Code: E30 Codes Engine Code: M10B18 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts and owners seeking in-depth knowledge for DIY maintenance and repair Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Volvo 240 Key Features Vehicle Appeal: Sporty handling, build quality, driver engagement, rear-wheel drive dynamics Manual Value Proposition: Enables comprehensive DIY servicing, reducing reliance on costly dealership repairs and preserving vehicle value 📋 Manual Details Coverage Areas Main Topics: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Interior, HVAC, Diagnostic Procedures, Troubleshooting Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, valve train, timing belt/chain, lubrication system, oil pump, oil filter, seals, gaskets Engine Management: Fuel injection system (Bosch L-Jetronic or Motronic), ignition system, sensors (MAP, TPS, CTS, O2), actuators, ECU diagnostics, emissions control Transmission: Manual transmission (Getrag 240), clutch system, driveshafts, differential, transmission fluid specifications and replacement Drivetrain: Rear-wheel drive system, driveshafts, universal joints, differential service, axle bearings Suspension: Front suspension (MacPherson struts), rear suspension (semi-trailing arms), shock absorbers, springs, control arms, bushings, alignment specifications Steering: Steering rack, tie rods, steering column, power steering system (if equipped), alignment Brakes: Front disc brakes, rear drum brakes (or optional rear discs), brake fluid type, bleeding procedure, master cylinder, brake lines, parking brake Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, ignition switch, instrumentation cluster, power windows, central locking Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure regulator, emissions components (charcoal canister, EGR valve) Cooling System: Radiator, water pump, thermostat, coolant hoses, expansion tank, heater core, cooling fan Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, gaskets Bodywork: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement, rust prevention and repair Interior: Seat removal, dashboard disassembly, door panel removal, headliner, carpet, trim pieces HVAC: Air conditioning system, heater, blower motor, control panel, refrigerant type and charging Procedures Included Maintenance: Oil changes, filter replacements (oil, fuel, air), spark plug replacement, coolant flushes, brake fluid changes, lubrication points, belt adjustments Diagnostics: Troubleshooting common symptoms, fault code reading (OBD-I if applicable), diagnostic charts, electrical testing procedures, fuel pressure testing Repair: Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair, body panel repair Rebuilding: Detailed instructions for rebuilding major components like the engine, transmission, and differential Refurbishing: Guidance on restoring and refinishing various parts and systems Restoration: Comprehensive information to guide a full vehicle restoration process Technical Depth Depth Level: Expert-level, covering everything from basic maintenance to complete engine and transmission overhauls Diagnostic Tools: Information on using basic diagnostic tools and interpreting results Torque Specifications: Detailed torque values for all critical fasteners Clearances And Tolerances: Precise measurements for engine and transmission component clearances 📊 Manual Specifications File Format Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for on-the-go referencing Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Naturally Aspirated Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 89.0 mm x 71.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 105 hp @ 5800 rpm (approx.) Torque: 112 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic Fuel Injection Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Fuel Tank Capacity: 55 Liters (14.5 US Gallons) 🔧 Transmission Standard Type: Getrag 240 5-Speed Manual Transmission Optional Type: ZF 4HP22 4-Speed Automatic Transmission Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Manual Transmission Fluid: BMW Synchromesh Fluid or equivalent (e.g., Pentosin MTF) - refer to manual for specific part numbers Automatic Transmission Fluid: Dexron III or equivalent - refer to manual for specific part numbers 📐 Dimensions Exterior Length: 4340 mm (170.9 in) Width: 1675 mm (66.0 in) Height: 1380 mm (54.3 in) Wheelbase: 2570 mm (101.2 in) Front Track: 1390 mm (54.7 in) Rear Track: 1400 mm (55.1 in) Weights Curb Weight: Approximately 1180 kg (2601 lbs) Gross Vehicle Weight Rating: Approximately 1600 kg (3527 lbs) Wheel Bolt Pattern: 5x120mm Wheel Size: 14 or 15 inch (alloy or steel) Tire Size: 185/70 R14 or 195/60 R14 (typical) 🛡️ Safety Features Ratings Crash Test Data: Limited contemporary official crash test data available for this specific year/model. E30 chassis generally performed well for its era. Active Features Braking: Front ventilated discs, rear drums (standard). ABS not typically standard on 318i. Passive Features Seatbelts: Front 3-point inertia reel seatbelts, rear lap belts Body Construction: Unitized body construction with integrated safety cage...
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BMW 318i 1986 Full Service Repair ManualBMW 318i 1986 Full Service Repair ManualBMW 318i 1986 Full Service Repair ManualBMW 318i 1986 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
318i
Year:
1986
Generation
Chassis Code:
E30
Codes
Engine Code:
M10B18
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for DIY maintenance and repair
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Volvo 240
Key Features
Vehicle Appeal:
Sporty handling, build quality, driver engagement, rear-wheel drive dynamics
Manual Value Proposition:
Enables comprehensive DIY servicing, reducing reliance on costly dealership repairs and preserving vehicle value
📋 Manual Details
Coverage Areas
Main Topics:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Interior, HVAC, Diagnostic Procedures, Troubleshooting
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshaft, valve train, timing belt/chain, lubrication system, oil pump, oil filter, seals, gaskets
Engine Management:
Fuel injection system (Bosch L-Jetronic or Motronic), ignition system, sensors (MAP, TPS, CTS, O2), actuators, ECU diagnostics, emissions control
Transmission:
Manual transmission (Getrag 240), clutch system, driveshafts, differential, transmission fluid specifications and replacement
Drivetrain:
Rear-wheel drive system, driveshafts, universal joints, differential service, axle bearings
Suspension:
Front suspension (MacPherson struts), rear suspension (semi-trailing arms), shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Steering rack, tie rods, steering column, power steering system (if equipped), alignment
Brakes:
Front disc brakes, rear drum brakes (or optional rear discs), brake fluid type, bleeding procedure, master cylinder, brake lines, parking brake
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, ignition switch, instrumentation cluster, power windows, central locking
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure regulator, emissions components (charcoal canister, EGR valve)
Cooling System:
Radiator, water pump, thermostat, coolant hoses, expansion tank, heater core, cooling fan
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, gaskets
Bodywork:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement, rust prevention and repair
Interior:
Seat removal, dashboard disassembly, door panel removal, headliner, carpet, trim pieces
HVAC:
Air conditioning system, heater, blower motor, control panel, refrigerant type and charging
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, fuel, air), spark plug replacement, coolant flushes, brake fluid changes, lubrication points, belt adjustments
Diagnostics:
Troubleshooting common symptoms, fault code reading (OBD-I if applicable), diagnostic charts, electrical testing procedures, fuel pressure testing
Repair:
Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair, body panel repair
Rebuilding:
Detailed instructions for rebuilding major components like the engine, transmission, and differential
Refurbishing:
Guidance on restoring and refinishing various parts and systems
Restoration:
Comprehensive information to guide a full vehicle restoration process
Technical Depth
Depth Level:
Expert-level, covering everything from basic maintenance to complete engine and transmission overhauls
Diagnostic Tools:
Information on using basic diagnostic tools and interpreting results
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Precise measurements for engine and transmission component clearances
📊 Manual Specifications
File Format
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for on-the-go referencing
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Naturally Aspirated
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
105 hp @ 5800 rpm (approx.)
Torque:
112 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic Fuel Injection
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Fuel Tank Capacity:
55 Liters (14.5 US Gallons)
🔧 Transmission
Standard
Type:
Getrag 240 5-Speed Manual Transmission
Optional
Type:
ZF 4HP22 4-Speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Manual Transmission Fluid:
BMW Synchromesh Fluid or equivalent (e.g., Pentosin MTF) - refer to manual for specific part numbers
Automatic Transmission Fluid:
Dexron III or equivalent - refer to manual for specific part numbers
📐 Dimensions
Exterior
Length:
4340 mm (170.9 in)
Width:
1675 mm (66.0 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2570 mm (101.2 in)
Front Track:
1390 mm (54.7 in)
Rear Track:
1400 mm (55.1 in)
Weights
Curb Weight:
Approximately 1180 kg (2601 lbs)
Gross Vehicle Weight Rating:
Approximately 1600 kg (3527 lbs)
Wheel Bolt Pattern:
5x120mm
Wheel Size:
14 or 15 inch (alloy or steel)
Tire Size:
185/70 R14 or 195/60 R14 (typical)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited contemporary official crash test data available for this specific year/model. E30 chassis generally performed well for its era.
Active Features
Braking:
Front ventilated discs, rear drums (standard). ABS not typically standard on 318i.
Passive Features
Seatbelts:
Front 3-point inertia reel seatbelts, rear lap belts
Body Construction:
Unitized body construction with integrated safety cage elements
💡 Technology Features
Infotainment
Head Unit:
Typically an aftermarket or original BMW cassette player/radio. Limited original infotainment features.
Driver Assistance
ABS:
Optional on some models, not standard on the 318i.
Connectivity
Bluetooth Wifi:
Not applicable for the original vehicle; modern aftermarket head units may offer these.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km).
Fuel Filter Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km).
Spark Plug Replacement:
Every 20,000 - 30,000 miles (32,000 - 48,000 km).
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Type:
API SG or SH rated, SAE 10W-40 or 15W-40 (check owner's manual for precise recommendations based on climate).
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Ethylene Glycol based coolant (BMW Blue or equivalent).
Brake Fluid Type:
DOT 4.
Known Issues
Engine:
Head gasket leaks, oil pan gasket leaks, thermostat housing leaks, fuel injector issues, idle control valve problems.
Suspension:
Worn control arm bushings, worn shock mounts, rear trailing arm bushings failure (common E30 issue).
Electrical:
Corroded ground points, failing alternator, faulty ignition coil or module, dashboard warning light issues.
Cooling System:
Leaking radiator, cracked coolant hoses, faulty water pump, seized cooling fan clutch.
Body:
Rust formation, particularly around wheel arches, rocker panels, and jacking points.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on 'The Ultimate Driving Machine' emphasizing sporty performance and engineering excellence.
Model Evolution
E30 Introduction:
The E30 platform was introduced in 1982, succeeding the E21 3 Series. The 318i variant was a key model in the lineup, offering an accessible entry point into the 3 Series.
E30 Updates:
The 1986 model year falls within the facelift period of the E30 (facelift typically 1987/1988 for some markets, but minor updates occurred annually). This specific 318i uses the M10 engine.
Production
Production Period:
E30 production spanned from 1982 to 1994. The 318i (M10) was produced throughout much of this period.
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 platform is widely recognized for its timeless design, driving dynamics, and motorsport heritage, considered a modern classic.
Ratings
Contemporary Reviews:
Generally received positive reviews for its handling, build quality, and performance relative to its class.
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