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BMW 325 325e 325es 325is 1984-1990 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Models: 325, 325e, 325es, 325is Codes Chassis Code: E30 Engine Codes: M20B27 (325e/es), M20B25 (325/is) 👋 Introduction Market Position Segment: Compact Executive Sports Sedan/Coupe Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra XR4i, Opel Monza Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused cockpit Design Philosophy: Iconic E30 design, a blend of sportiness and practicality, representing BMW's core values Value Proposition Manual Benefit: Essential resource for owners and mechanics to maintain, diagnose, and repair the E30 325 models, preserving their performance and value 📋 Manual Details Coverage Areas Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Total Pages: 554 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), clutch, driveshaft, differential, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS where applicable), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), body control modules, wiring diagrams for all major systems Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim, convertible top mechanism (if applicable) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups, inspections Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (where applicable), electrical troubleshooting guides Repair And Rebuild: Detailed instructions for disassembly, repair, and reassembly of all major components, engine rebuild procedures, transmission overhaul, brake system overhauls Specifications And Tolerances: Torque specifications for all fasteners, component measurements, critical clearances and tolerances Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting with wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type 325E Es: M20B27 Inline 6-cylinder, SOHC, 2.7 Liter (2693cc) Engine Type 325 Is: M20B25 Inline 6-cylinder, SOHC, 2.5 Liter (2494cc) Performance 325E Es Horsepower 325E Es: 121 hp @ 4800 rpm (later models 127 hp) Torque 325E Es: 170 lb-ft @ 3250 rpm (later models 170 lb-ft @ 3200 rpm) Performance 325 Is Horsepower 325 Is: 168 hp @ 5800 rpm Torque 325 Is: 164 lb-ft @ 4750 rpm Fuel System Fuel Delivery: Bosch L-Jetronic (325e/es) / Motronic (325/is) Fuel Injection Fuel Type: Unleaded Gasoline Engine Design Block Material: Cast Iron Head Material: Aluminum Alloy Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (or equivalent ethylene glycol based) Lubrication System Oil Capacity: Approx. 4.5 - 5.0 Liters (with filter, check manual for exact spec) Recommended Oil Viscosity: 10W-40 or 20W-50 (depending on climate, consult manual) 🔧 Transmission Standard Transmission Type 325E Es: Getrag 260 5-speed manual transmission (standard on 'es'), optional 3-speed ZF automatic (standard on 'e') Transmission Type 325 Is: Getrag 260 5-speed manual transmission (standard on 'is'), optional 4-speed ZF automatic Features Rear Axle Ratio: Varies by model and transmission (e.g., 3.64 for 325is, 2.79 for 325e automatic) Fluid Specifications Manual Transmission Fluid Type: Dexron III ATF or SAE 75W-90 GL-4 gear oil (check manual for specific models/units) Automatic Transmission Fluid Type: Dexron III ATF 📐 Dimensions Exterior Wheelbase: Approx. 101.2 inches (2570 mm) Length: Approx. 170.3 inches (4325 mm) Width: Approx. 67.1 inches (1704 mm) Height: Approx. 55.2 inches (1402 mm) Weights Curb Weight Range: Approx. 2700-3000 lbs (1225-1360 kg), varies by model and options Gross Vehicle Weight Rating: Refer to vehicle's VIN plate 🛡️ Safety Features Ratings Crash Test Performance: As per 1980s standards; generally considered safe for its era, but lacks modern safety features. Manual covers safety systems of the time. Active Features ABS: Optional on some models (standard on 'is' in later years), covered in the manual Passive Features Seat Belts: 3-point front and rear seat belts Driver Airbag: Not standard on most models in this range, optional on some later E30s. Manual will detail any equipped systems. Crumple Zones: Front and rear crumple zones integral to the chassis design 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, often with amplifier and premium speaker options. Manual covers system operation and basic troubleshooting. Driver Assistance ABS System: Details on the operation, troubleshooting, and maintenance of the Bosch ABS system (where equipped) are provided. Connectivity No Modern Connectivity: No Bluetooth, USB, or smartphone integration in factory form. Manual focuses on the vehicle's original technology. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 12 months, but consult manual for exact recommendations based on driving conditions. Spark Plug Replacement: Refer to manual; typically around 30,000 miles for standard plugs. Timing Belt Replacement: M20 engines use...
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BMW 325 325e 325es 325is 1984-1990 Workshop Service Repair ManualBMW 325 325e 325es 325is 1984-1990 Workshop Service Repair ManualBMW 325 325e 325es 325is 1984-1990 Workshop Service Repair ManualBMW 325 325e 325es 325is 1984-1990 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Models:
325, 325e, 325es, 325is
Codes
Chassis Code:
E30
Engine Codes:
M20B27 (325e/es), M20B25 (325/is)
👋 Introduction
Market Position
Segment:
Compact Executive Sports Sedan/Coupe
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra XR4i, Opel Monza
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused cockpit
Design Philosophy:
Iconic E30 design, a blend of sportiness and practicality, representing BMW's core values
Value Proposition
Manual Benefit:
Essential resource for owners and mechanics to maintain, diagnose, and repair the E30 325 models, preserving their performance and value
📋 Manual Details
Coverage Areas
Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Page Count
Total Pages:
554
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), clutch, driveshaft, differential, axles
Chassis:
Suspension (front and rear), steering system, braking system (including ABS where applicable), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), body control modules, wiring diagrams for all major systems
Body And Interior:
Body panels, doors, windows, seats, HVAC system, interior trim, convertible top mechanism (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups, inspections
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (where applicable), electrical troubleshooting guides
Repair And Rebuild:
Detailed instructions for disassembly, repair, and reassembly of all major components, engine rebuild procedures, transmission overhaul, brake system overhauls
Specifications And Tolerances:
Torque specifications for all fasteners, component measurements, critical clearances and tolerances
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting with wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 325E Es:
M20B27 Inline 6-cylinder, SOHC, 2.7 Liter (2693cc)
Engine Type 325 Is:
M20B25 Inline 6-cylinder, SOHC, 2.5 Liter (2494cc)
Performance 325E Es
Horsepower 325E Es:
121 hp @ 4800 rpm (later models 127 hp)
Torque 325E Es:
170 lb-ft @ 3250 rpm (later models 170 lb-ft @ 3200 rpm)
Performance 325 Is
Horsepower 325 Is:
168 hp @ 5800 rpm
Torque 325 Is:
164 lb-ft @ 4750 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic (325e/es) / Motronic (325/is) Fuel Injection
Fuel Type:
Unleaded Gasoline
Engine Design
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (or equivalent ethylene glycol based)
Lubrication System
Oil Capacity:
Approx. 4.5 - 5.0 Liters (with filter, check manual for exact spec)
Recommended Oil Viscosity:
10W-40 or 20W-50 (depending on climate, consult manual)
🔧 Transmission
Standard
Transmission Type 325E Es:
Getrag 260 5-speed manual transmission (standard on 'es'), optional 3-speed ZF automatic (standard on 'e')
Transmission Type 325 Is:
Getrag 260 5-speed manual transmission (standard on 'is'), optional 4-speed ZF automatic
Features
Rear Axle Ratio:
Varies by model and transmission (e.g., 3.64 for 325is, 2.79 for 325e automatic)
Fluid Specifications
Manual Transmission Fluid Type:
Dexron III ATF or SAE 75W-90 GL-4 gear oil (check manual for specific models/units)
Automatic Transmission Fluid Type:
Dexron III ATF
📐 Dimensions
Exterior
Wheelbase:
Approx. 101.2 inches (2570 mm)
Length:
Approx. 170.3 inches (4325 mm)
Width:
Approx. 67.1 inches (1704 mm)
Height:
Approx. 55.2 inches (1402 mm)
Weights
Curb Weight Range:
Approx. 2700-3000 lbs (1225-1360 kg), varies by model and options
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate
🛡️ Safety Features
Ratings
Crash Test Performance:
As per 1980s standards; generally considered safe for its era, but lacks modern safety features. Manual covers safety systems of the time.
Active Features
ABS:
Optional on some models (standard on 'is' in later years), covered in the manual
Passive Features
Seat Belts:
3-point front and rear seat belts
Driver Airbag:
Not standard on most models in this range, optional on some later E30s. Manual will detail any equipped systems.
Crumple Zones:
Front and rear crumple zones integral to the chassis design
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with amplifier and premium speaker options. Manual covers system operation and basic troubleshooting.
Driver Assistance
ABS System:
Details on the operation, troubleshooting, and maintenance of the Bosch ABS system (where equipped) are provided.
Connectivity
No Modern Connectivity:
No Bluetooth, USB, or smartphone integration in factory form. Manual focuses on the vehicle's original technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 12 months, but consult manual for exact recommendations based on driving conditions.
Spark Plug Replacement:
Refer to manual; typically around 30,000 miles for standard plugs.
Timing Belt Replacement:
M20 engines use a timing belt; recommended replacement interval is typically 30,000-60,000 miles or 3-5 years. CRITICAL to follow this to avoid catastrophic engine damage.
Fluid Specifications
Coolant Capacity:
Approx. 7.0 - 8.0 Liters (check manual)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid Type:
ATF Dexron II/III or CHF 11S (check manual for specific unit)
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump leaks; thermostat housing leaks.
Suspension:
Worn control arm bushings, ball joints, and rear trailing arm bushings are common, affecting handling.
Electrical:
Fraying wiring harnesses (especially injector harness), failing fuel pump relays, instrument cluster problems, AFM issues on 'e' models.
Engine:
Head gasket leaks (especially on earlier M20s), oil pan gasket leaks, oil seal leaks (crankshaft, camshaft).
Common Repairs
Brake Maintenance:
Regular inspection and replacement of pads, rotors, and fluid is crucial for safety and performance.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for building sporty, driver-oriented cars is deeply rooted in the E30 generation.
Model Evolution
E30 Generation:
The E30 was the second generation of the BMW 3 Series, produced from 1982 to 1994. It saw significant chassis refinement and the introduction of more powerful engines.
E30 325 Variants:
The 325 models represent the higher-performance variants of the E30, with the 'e' denoting efficiency (economy) due to its higher compression ratio and lower redline, and the 'i'/'is' denoting sportier performance with the higher-revving 2.5L engine.
Production
Production Years:
1982-1994 (E30 generation), specific 325 models covered: 1984-1990
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E30 3 Series, including the 325 models, was widely praised by automotive publications for its driving dynamics and build quality during its production run.
Ratings
Classic Status:
Widely considered a modern classic and a highly desirable enthusiast car, particularly the 325is.
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