BMW 325 325e 325es 325is 1984-1990 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Models: 325, 325e, 325es, 325is Codes Chassis Code: E30 Engine Codes: M20B27 (325e/es), M20B25 (325/is) 👋 Introduction Market Position Segment: Compact Executive Sports Sedan/Coupe Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra XR4i, Opel Monza Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused cockpit Design Philosophy: Iconic E30 design, a blend of sportiness and practicality, representing BMW's core values Value Proposition Manual Benefit: Essential resource for owners and mechanics to maintain, diagnose, and repair the E30 325 models, preserving their performance and value 📋 Manual Details Coverage Areas Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Total Pages: 554 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), clutch, driveshaft, differential, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS where applicable), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), body control modules, wiring diagrams for all major systems Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim, convertible top mechanism (if applicable) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups, inspections Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (where applicable), electrical troubleshooting guides Repair And Rebuild: Detailed instructions for disassembly, repair, and reassembly of all major components, engine rebuild procedures, transmission overhaul, brake system overhauls Specifications And Tolerances: Torque specifications for all fasteners, component measurements, critical clearances and tolerances Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting with wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type 325E Es: M20B27 Inline 6-cylinder, SOHC, 2.7 Liter (2693cc) Engine Type 325 Is: M20B25 Inline 6-cylinder, SOHC, 2.5 Liter (2494cc) Performance 325E Es Horsepower 325E Es: 121 hp @ 4800 rpm (later models 127 hp) Torque 325E Es: 170 lb-ft @ 3250 rpm (later models 170 lb-ft @ 3200 rpm) Performance 325 Is Horsepower 325 Is: 168 hp @ 5800 rpm Torque 325 Is: 164 lb-ft @ 4750 rpm Fuel System Fuel Delivery: Bosch L-Jetronic (325e/es) / Motronic (325/is) Fuel Injection Fuel Type: Unleaded Gasoline Engine Design Block Material: Cast Iron Head Material: Aluminum Alloy Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (or equivalent ethylene glycol based) Lubrication System Oil Capacity: Approx. 4.5 - 5.0 Liters (with filter, check manual for exact spec) Recommended Oil Viscosity: 10W-40 or 20W-50 (depending on climate, consult manual) 🔧 Transmission Standard Transmission Type 325E Es: Getrag 260 5-speed manual transmission (standard on 'es'), optional 3-speed ZF automatic (standard on 'e') Transmission Type 325 Is: Getrag 260 5-speed manual transmission (standard on 'is'), optional 4-speed ZF automatic Features Rear Axle Ratio: Varies by model and transmission (e.g., 3.64 for 325is, 2.79 for 325e automatic) Fluid Specifications Manual Transmission Fluid Type: Dexron III ATF or SAE 75W-90 GL-4 gear oil (check manual for specific models/units) Automatic Transmission Fluid Type: Dexron III ATF 📐 Dimensions Exterior Wheelbase: Approx. 101.2 inches (2570 mm) Length: Approx. 170.3 inches (4325 mm) Width: Approx. 67.1 inches (1704 mm) Height: Approx. 55.2 inches (1402 mm) Weights Curb Weight Range: Approx. 2700-3000 lbs (1225-1360 kg), varies by model and options Gross Vehicle Weight Rating: Refer to vehicle's VIN plate 🛡️ Safety Features Ratings Crash Test Performance: As per 1980s standards; generally considered safe for its era, but lacks modern safety features. Manual covers safety systems of the time. Active Features ABS: Optional on some models (standard on 'is' in later years), covered in the manual Passive Features Seat Belts: 3-point front and rear seat belts Driver Airbag: Not standard on most models in this range, optional on some later E30s. Manual will detail any equipped systems. Crumple Zones: Front and rear crumple zones integral to the chassis design 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, often with amplifier and premium speaker options. Manual covers system operation and basic troubleshooting. Driver Assistance ABS System: Details on the operation, troubleshooting, and maintenance of the Bosch ABS system (where equipped) are provided. Connectivity No Modern Connectivity: No Bluetooth, USB, or smartphone integration in factory form. Manual focuses on the vehicle's original technology. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 12 months, but consult manual for exact recommendations based on driving conditions. Spark Plug Replacement: Refer to manual; typically around 30,000 miles for standard plugs. Timing Belt Replacement: M20 engines use...
Suspension (front and rear), steering system, braking system (including ABS where applicable), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), body control modules, wiring diagrams for all major systems
Body And Interior:
Body panels, doors, windows, seats, HVAC system, interior trim, convertible top mechanism (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups, inspections
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (where applicable), electrical troubleshooting guides
Repair And Rebuild:
Detailed instructions for disassembly, repair, and reassembly of all major components, engine rebuild procedures, transmission overhaul, brake system overhauls
Specifications And Tolerances:
Torque specifications for all fasteners, component measurements, critical clearances and tolerances
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting with wiring diagrams
Varies by model and transmission (e.g., 3.64 for 325is, 2.79 for 325e automatic)
Fluid Specifications
Manual Transmission Fluid Type:
Dexron III ATF or SAE 75W-90 GL-4 gear oil (check manual for specific models/units)
Automatic Transmission Fluid Type:
Dexron III ATF
📐 Dimensions
Exterior
Wheelbase:
Approx. 101.2 inches (2570 mm)
Length:
Approx. 170.3 inches (4325 mm)
Width:
Approx. 67.1 inches (1704 mm)
Height:
Approx. 55.2 inches (1402 mm)
Weights
Curb Weight Range:
Approx. 2700-3000 lbs (1225-1360 kg), varies by model and options
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate
🛡️ Safety Features
Ratings
Crash Test Performance:
As per 1980s standards; generally considered safe for its era, but lacks modern safety features. Manual covers safety systems of the time.
Active Features
ABS:
Optional on some models (standard on 'is' in later years), covered in the manual
Passive Features
Seat Belts:
3-point front and rear seat belts
Driver Airbag:
Not standard on most models in this range, optional on some later E30s. Manual will detail any equipped systems.
Crumple Zones:
Front and rear crumple zones integral to the chassis design
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with amplifier and premium speaker options. Manual covers system operation and basic troubleshooting.
Driver Assistance
ABS System:
Details on the operation, troubleshooting, and maintenance of the Bosch ABS system (where equipped) are provided.
Connectivity
No Modern Connectivity:
No Bluetooth, USB, or smartphone integration in factory form. Manual focuses on the vehicle's original technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 12 months, but consult manual for exact recommendations based on driving conditions.
Spark Plug Replacement:
Refer to manual; typically around 30,000 miles for standard plugs.
Timing Belt Replacement:
M20 engines use a timing belt; recommended replacement interval is typically 30,000-60,000 miles or 3-5 years. CRITICAL to follow this to avoid catastrophic engine damage.
Fluid Specifications
Coolant Capacity:
Approx. 7.0 - 8.0 Liters (check manual)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid Type:
ATF Dexron II/III or CHF 11S (check manual for specific unit)
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump leaks; thermostat housing leaks.
Suspension:
Worn control arm bushings, ball joints, and rear trailing arm bushings are common, affecting handling.
Head gasket leaks (especially on earlier M20s), oil pan gasket leaks, oil seal leaks (crankshaft, camshaft).
Common Repairs
Brake Maintenance:
Regular inspection and replacement of pads, rotors, and fluid is crucial for safety and performance.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for building sporty, driver-oriented cars is deeply rooted in the E30 generation.
Model Evolution
E30 Generation:
The E30 was the second generation of the BMW 3 Series, produced from 1982 to 1994. It saw significant chassis refinement and the introduction of more powerful engines.
E30 325 Variants:
The 325 models represent the higher-performance variants of the E30, with the 'e' denoting efficiency (economy) due to its higher compression ratio and lower redline, and the 'i'/'is' denoting sportier performance with the higher-revving 2.5L engine.
Production
Production Years:
1982-1994 (E30 generation), specific 325 models covered: 1984-1990
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E30 3 Series, including the 325 models, was widely praised by automotive publications for its driving dynamics and build quality during its production run.
Ratings
Classic Status:
Widely considered a modern classic and a highly desirable enthusiast car, particularly the 325is.