BMW 325i 325xi 328i 328xi 2006-2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Models: 325i, 325xi, 328i, 328xi Model Years: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Engine Codes 325: N52B25 (2.5L inline-6) Engine Codes 328: N52B30 (3.0L inline-6) 👋 Introduction Market Position Market Segment: Premium compact executive car segment Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Driving Dynamics: Renowned for balanced chassis, precise steering, and engaging driving experience characteristic of BMW's 'Ultimate Driving Machine' slogan. Engine Technology: Features BMW's advanced N52 naturally aspirated inline-six engine, praised for its smooth power delivery, efficiency, and innovation (e.g., Valvetronic throttle-less intake technology). All Wheel Drive: Availability of the xDrive all-wheel-drive system on 325xi and 328xi models, enhancing traction and stability in various driving conditions. 📋 Manual Details Coverage Areas Covered Systems: Engine Mechanical, Engine Management, Fuel System, Cooling System, Exhaust System, Drivetrain (Manual & Automatic Transmissions), All-Wheel Drive (xi models), Suspension, Steering, Brakes (ABS, DSC), Body Electrical, HVAC, Chassis, Wiring Diagrams, Diagnostics, Troubleshooting, Lubrication, Maintenance, Routine Service Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Detailed disassembly, assembly, inspection, and repair procedures for the N52 inline-six engine (2.5L and 3.0L variants), including VANOS, Valvetronic, ignition system, fuel injection, cooling, lubrication, and emission controls. Specific coverage for dual VANOS (Variable Valve Timing). Drivetrain Systems: Complete service and repair information for both manual (e.g., Getrag GS6-37BZ) and automatic transmissions (e.g., ZF 6HP19/6HP26). Includes torque converter, clutch replacement, transmission fluid and filter service, and component-level repairs. Specific coverage for xDrive all-wheel-drive system (transfer case, differentials, drivelines). Brake And Suspension Systems: Detailed procedures for brake system components (pads, rotors, calipers, ABS modulator, DSC sensor calibration), suspension (struts, shocks, control arms, bushings, subframes), and steering systems (power steering pump, rack and pinion, tie rods). Includes wheel alignment specifications. Electrical And Body Systems: Comprehensive wiring diagrams for all vehicle systems, fuse box locations, relay assignments, diagnostic connector pinouts. Covers body control module (BCM), lighting systems (headlights, taillights, interior), power windows, locks, mirrors, and comfort features. Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts. Procedures Included Maintenance Procedures: Scheduled maintenance items such as oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, drive belt replacement, and drivetrain fluid changes. Includes specific torque specifications for critical fasteners. Diagnostic Procedures: Step-by-step diagnostic strategies for identifying and resolving common and complex issues, including symptom-based troubleshooting guides. Coverage of diagnostic tools and software (e.g., ISTA/D, DIS). Repair And Rebuild Procedures: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major and minor systems of the vehicle, from engine internals to body panel replacement. Technical Depth Depth Of Coverage: Factory-level technical detail, encompassing routine maintenance, component replacement, complex diagnostics, and full system overhauls. Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text for quick access to information Print Quality Scalability: High-resolution graphics and diagrams, scalable for clarity Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 325 Engine Type 325: 3.0L (2996 cc) DOHC 24-valve Inline-6, Naturally Aspirated (N52B30) Bore X Stroke 325: 85.0 mm x 88.0 mm Compression Ratio 325: 10.7:1 Primary Engine 328 Engine Type 328: 3.0L (2996 cc) DOHC 24-valve Inline-6, Naturally Aspirated (N52B30) Bore X Stroke 328: 85.0 mm x 88.0 mm Compression Ratio 328: 10.7:1 Performance 325 Horsepower 325: 215 hp @ 6100 rpm Torque 325: 185 lb-ft @ 2500-4000 rpm Performance 328 Horsepower 328: 230 hp @ 6500 rpm Torque 328: 200 lb-ft @ 2750-4250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Injection (MPI) with Valvetronic intake system Fuel Type: Premium Unleaded (91 octane recommended) Engine Management ECU Type: Bosch Motronic (e.g., ME9.2) 🔧 Transmission Standard Transmission Transmission Type Std: 6-speed Manual Optional Transmission Transmission Type Opt: 6-speed Automatic (Steptronic with paddle shifters) Features Transmission Features: Adaptive transmission control, manual shifting mode (Steptronic), rear-wheel drive (RWD) or xDrive all-wheel drive (AWD) Fluid Specifications Automatic Transmission Fluid: BMW ATF JWS 3309 or Pentosin ATF1 (refer to manual for exact spec based on transmission code) Manual Transmission Fluid: BMW MTF LT-3 or equivalent (e.g., Pentosin MTF2) Transfer Case Fluid Xi: BMW X-drive Transfer Case Fluid (e.g., ATF Dextron III compatible or specific BMW fluid) 📐 Dimensions Exterior Dimensions Sedan E90 Length E90: 180.5 in (4585 mm) Width E90: 69.9 in (1777 mm) Height E90: 56.7 in (1441 mm) Exterior Dimensions Coupe E92 Length E92: 181.7 in (4615 mm) Width E92: 70.2 in (1783 mm) Height E92: 55.5 in (1410 mm) Interior Dimensions Wheelbase: 108.7 in...
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37
Key Features
Driving Dynamics:
Renowned for balanced chassis, precise steering, and engaging driving experience characteristic of BMW's 'Ultimate Driving Machine' slogan.
Engine Technology:
Features BMW's advanced N52 naturally aspirated inline-six engine, praised for its smooth power delivery, efficiency, and innovation (e.g., Valvetronic throttle-less intake technology).
All Wheel Drive:
Availability of the xDrive all-wheel-drive system on 325xi and 328xi models, enhancing traction and stability in various driving conditions.
Detailed disassembly, assembly, inspection, and repair procedures for the N52 inline-six engine (2.5L and 3.0L variants), including VANOS, Valvetronic, ignition system, fuel injection, cooling, lubrication, and emission controls. Specific coverage for dual VANOS (Variable Valve Timing).
Drivetrain Systems:
Complete service and repair information for both manual (e.g., Getrag GS6-37BZ) and automatic transmissions (e.g., ZF 6HP19/6HP26). Includes torque converter, clutch replacement, transmission fluid and filter service, and component-level repairs. Specific coverage for xDrive all-wheel-drive system (transfer case, differentials, drivelines).
Brake And Suspension Systems:
Detailed procedures for brake system components (pads, rotors, calipers, ABS modulator, DSC sensor calibration), suspension (struts, shocks, control arms, bushings, subframes), and steering systems (power steering pump, rack and pinion, tie rods). Includes wheel alignment specifications.
Electrical And Body Systems:
Comprehensive wiring diagrams for all vehicle systems, fuse box locations, relay assignments, diagnostic connector pinouts. Covers body control module (BCM), lighting systems (headlights, taillights, interior), power windows, locks, mirrors, and comfort features. Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
Procedures Included
Maintenance Procedures:
Scheduled maintenance items such as oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, drive belt replacement, and drivetrain fluid changes. Includes specific torque specifications for critical fasteners.
Diagnostic Procedures:
Step-by-step diagnostic strategies for identifying and resolving common and complex issues, including symptom-based troubleshooting guides. Coverage of diagnostic tools and software (e.g., ISTA/D, DIS).
Repair And Rebuild Procedures:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major and minor systems of the vehicle, from engine internals to body panel replacement.
Technical Depth
Depth Of Coverage:
Factory-level technical detail, encompassing routine maintenance, component replacement, complex diagnostics, and full system overhauls. Suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick access to information
Print Quality
Scalability:
High-resolution graphics and diagrams, scalable for clarity
BMW ATF JWS 3309 or Pentosin ATF1 (refer to manual for exact spec based on transmission code)
Manual Transmission Fluid:
BMW MTF LT-3 or equivalent (e.g., Pentosin MTF2)
Transfer Case Fluid Xi:
BMW X-drive Transfer Case Fluid (e.g., ATF Dextron III compatible or specific BMW fluid)
📐 Dimensions
Exterior Dimensions Sedan E90
Length E90:
180.5 in (4585 mm)
Width E90:
69.9 in (1777 mm)
Height E90:
56.7 in (1441 mm)
Exterior Dimensions Coupe E92
Length E92:
181.7 in (4615 mm)
Width E92:
70.2 in (1783 mm)
Height E92:
55.5 in (1410 mm)
Interior Dimensions
Wheelbase:
108.7 in (2760 mm)
Cargo Dimensions
Trunk Volume Sedan:
12.0 cu ft (340 L)
Weights
Curb Weight Start:
3500 lbs (1588 kg)
Curb Weight End:
3850 lbs (1746 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
IIHS Top Safety Pick:
Yes
Active Features
Dynamic Stability Control:
Standard (DSC)
Traction Control:
Standard (ASC+T or DTC)
Anti Lock Brakes:
Standard (ABS)
Electronic Brake Force Distribution:
Standard (EBD)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear head protection system (curtain airbags)
Seatbelts:
Active front head restraints, pre-tensioners and force limiters
💡 Technology Features
Infotainment
Idrive System:
Introduction of the iDrive infotainment system, with options for navigation, Bluetooth, and advanced audio controls accessed via a central controller and display.
Audio Options:
Standard BMW Professional Radio, optional Logic 7 premium audio system
Driver Assistance
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC)
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) on some models.
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface with voice control
Usb Aux:
Optional USB/Audio interface for music playback and charging
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, based on Condition Based Service (CBS) system (typically 10,000-15,000 miles or 12-24 months)
Spark Plug Replacement Interval:
Approx. 60,000 miles (refer to manual for specific N52 engine recommendations)
Brake Fluid Flush Interval:
Every 2 years (regardless of mileage)
Coolant Flush Interval:
Initial fill is long-life; replacement interval varies (e.g., 4-5 years or 60,000 miles, consult manual)
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 or 5W-30 Synthetic, BMW LL-01 approved (e.g., Castrol EDGE Professional BMW LL01)
Engine Oil Capacity:
Approx. 6.5 quarts (6.2 liters) for 325i/328i
Coolant Specification:
BMW Blue Coolant (G48) or equivalent, mixed 50/50 with distilled water
Power steering hose leaks, fuel pump failures, ABS/DSC sensor failures, HVAC blower motor resistor failure, active steering pump failure (if equipped), rear subframe bushings wear.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW AG, a German multinational company that produces luxury vehicles and motorcycles, founded in 1916, known for performance and engineering excellence.
Model Evolution
E90 Generation Introduction:
The E90 generation replaced the E46 3 Series and introduced significant advancements in technology, chassis design, and powertrain efficiency. The 325i and 328i models represented the core of the sedan and wagon lineup, with the 'xi' variants offering xDrive AWD.
Production
Production Locations:
Primarily Germany (Dingolfing, Munich), also Mexico and South Africa for certain markets.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Consistently recognized by Car and Driver as a 10Best winner during its production years for its driving dynamics and overall quality.
Ward S 10Best Engines:
The N52 engine was recognized by Ward's AutoWorld as one of the 10Best Engines multiple times.
Ratings
Consumer Reports Ratings:
Generally good to excellent predicted reliability ratings, though some specific components have been noted for issues (refer to known issues section).