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BMW 325xi 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2000 Codes Chassis Code: E46 Engine Code Range: M54B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: Enthusiasts, DIY Mechanics, Professional Technicians Competitive Analysis Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS Key Features Drivetrain: xDrive All-Wheel Drive System Engine Variant: Inline-6 Cylinder (M54B25) Performance Orientation: Sporty handling and driving dynamics 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Pages: 1000+ Manual Type Type: Factory Authorized Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (xDrive AWD) Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Engine Management, Lighting, Instruments, Body Electronics, Comfort Systems Body: Bodywork, Interior, Exterior Trim, HVAC Procedures Included Routine Maintenance: Oil changes, Filter replacements, Fluid checks/changes, Spark plug replacement Engine Repair: Cylinder head removal/installation, Piston/ring replacement, Valve train service, Timing chain/guide replacement Transmission Service: Fluid changes, Seal replacement, Clutch service (if applicable), Mechatronics unit (for automatics) Drivetrain Service: Transfer case service, Differential service, Driveshaft and CV joint maintenance Brake System: Pad/rotor replacement, Caliper overhaul, Brake fluid flush, ABS system diagnostics Suspension Steering: Component replacement (struts, shocks, control arms, tie rods), Wheel alignment procedures Electrical Diagnostics: Wiring diagrams, Component testing, ECU troubleshooting, Sensor diagnosis Troubleshooting: Fault code interpretation, Symptom-based diagnosis, Diagnostic flowcharts Technical Depth Depth: Comprehensive Rebuild to Routine Maintenance Diagnostic Capabilities: Advanced diagnostic procedures and specifications Torque Specifications: Detailed torque values for all fasteners Special Tools: Identification and usage of BMW-specific service tools 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Printability: Printable pages Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: M54B25 Engine Type: Naturally Aspirated Inline-6 Displacement: 2494 cc (2.5 Liters) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 24 Valves (4 per cylinder), VANOS (Variable Valve Timing) Performance Horsepower: 184 hp @ 6000 rpm Torque: 235 Nm (173 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Bosch Motronic ME 7.2 Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Ignition System: Distributorless Electronic Ignition (DIS) Lubrication Oil Capacity: 6.5 Liters (6.9 US Quarts) Recommended Oil: BMW Longlife-01 (e.g., Castrol Syntec 5W-30) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Type: 5-Speed Steptronic Automatic (GM A5S325Z) Features AWD System: xDrive Permanent All-Wheel Drive with DSC (Dynamic Stability Control) Manual Transmission Fluid: SAE 75W-90 Synthetic Gear Oil Automatic Transmission Fluid: Dexron III or equivalent (check specific fill) 📐 Dimensions Exterior Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1414 mm (55.7 in) Wheelbase: 2760 mm (108.7 in) Front Track: 1471 mm (57.9 in) Rear Track: 1477 mm (58.1 in) Cargo Trunk Volume: 430 Liters (15.2 cu ft) Weights Curb Weight Manual: 1530 kg (3373 lbs) Curb Weight Automatic: 1550 kg (3417 lbs) Gross Vehicle Weight Rating: 2000 kg (4409 lbs) Wheels Tires Standard Wheel Size: 16 inch alloy Optional Wheel Size: 17 inch alloy Standard Tire Size: 205/55 R16 Optional Tire Size: 225/45 R17 Bolt Pattern: 5x120 mm Center Bore: 72.5 mm 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not Rated (Vehicle Pre-Dates Standardized Ratings) IIHS Frontal Offset: Good (Structure of E46 platform is generally robust) Active Features Stability Control: Dynamic Stability Control (DSC) standard Traction Control: Automatic Traction Control (ATC) Braking System: Anti-lock Braking System (ABS) Passive Features Airbags: Driver, Passenger Front Airbags; Optional Side Airbags Seatbelts: 3-point inertia-reel seat belts with pre-tensioners Chassis Design: Reinforced safety cell 💡 Technology Features Infotainment Audio System: BMW Professional Radio/Cassette/CD Player, Optional Harman Kardon Sound System Navigation: Optional BMW Professional Navigation System (MKIII/MKIV) Driver Assistance Parking Assistance: Optional Rear Park Distance Control (PDC) Cruise Control: Standard Cruise Control Connectivity Cellular Integration: Optional Bluetooth hands-free interface (via TCU module) Comfort Features Climate Control: Automatic Climate Control, Optional Heated Front Seats 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval Indicator (VSI) based, typically 10,000-15,000 miles or annually. Spark Plug Replacement: Approx. 60,000 miles (check specific recommendations) Cabin Air Filter: Every 15,000-20,000 miles or annually Coolant Flush: Every 2-3 years or 30,000-50,000 miles Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: BMW Longlife-01 (e.g., 5W-30 Synthetic) Coolant Type: BMW Blue Antifreeze/Coolant (G48 specification) Brake Fluid Type: DOT 4 (FMVSS 116 DOT 4) Known Issues Common Problems Engine: CCV (Crankcase Ventilation) system failure, Oil leaks (valve cover gasket, oil pan gasket), VANOS solenoids, Vacuum leaks Common Problems Cooling: Water pump failure, Thermostat housing leaks, Plastic coolant expansion tank failure Common Problems Suspension: Front control arm bushings, Rear subframe bushings, Sway bar links Common Problems Electrical: ABS/DSC module failure, Window regulator failure, Pixelation on instrument cluster/infotainment screens Common Problems Drivetrain: Driveshaft flex disc...
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BMW 325xi 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325xi
Year:
2000
Codes
Chassis Code:
E46
Engine Code Range:
M54B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Enthusiasts, DIY Mechanics, Professional Technicians
Competitive Analysis
Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS
Key Features
Drivetrain:
xDrive All-Wheel Drive System
Engine Variant:
Inline-6 Cylinder (M54B25)
Performance Orientation:
Sporty handling and driving dynamics
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Authorized Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (xDrive AWD)
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Engine Management, Lighting, Instruments, Body Electronics, Comfort Systems
Body:
Bodywork, Interior, Exterior Trim, HVAC
Procedures Included
Routine Maintenance:
Oil changes, Filter replacements, Fluid checks/changes, Spark plug replacement
Engine Repair:
Cylinder head removal/installation, Piston/ring replacement, Valve train service, Timing chain/guide replacement
Transmission Service:
Fluid changes, Seal replacement, Clutch service (if applicable), Mechatronics unit (for automatics)
Drivetrain Service:
Transfer case service, Differential service, Driveshaft and CV joint maintenance
Brake System:
Pad/rotor replacement, Caliper overhaul, Brake fluid flush, ABS system diagnostics
Suspension Steering:
Component replacement (struts, shocks, control arms, tie rods), Wheel alignment procedures
Electrical Diagnostics:
Wiring diagrams, Component testing, ECU troubleshooting, Sensor diagnosis
Troubleshooting:
Fault code interpretation, Symptom-based diagnosis, Diagnostic flowcharts
Technical Depth
Depth:
Comprehensive Rebuild to Routine Maintenance
Diagnostic Capabilities:
Advanced diagnostic procedures and specifications
Torque Specifications:
Detailed torque values for all fasteners
Special Tools:
Identification and usage of BMW-specific service tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Printability:
Printable pages
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B25
Engine Type:
Naturally Aspirated Inline-6
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 Valves (4 per cylinder), VANOS (Variable Valve Timing)
Performance
Horsepower:
184 hp @ 6000 rpm
Torque:
235 Nm (173 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) Bosch Motronic ME 7.2
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Ignition System:
Distributorless Electronic Ignition (DIS)
Lubrication
Oil Capacity:
6.5 Liters (6.9 US Quarts)
Recommended Oil:
BMW Longlife-01 (e.g., Castrol Syntec 5W-30)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag GS5-39DZ)
Optional
Type:
5-Speed Steptronic Automatic (GM A5S325Z)
Features
AWD System:
xDrive Permanent All-Wheel Drive with DSC (Dynamic Stability Control)
Manual Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil
Automatic Transmission Fluid:
Dexron III or equivalent (check specific fill)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1414 mm (55.7 in)
Wheelbase:
2760 mm (108.7 in)
Front Track:
1471 mm (57.9 in)
Rear Track:
1477 mm (58.1 in)
Cargo
Trunk Volume:
430 Liters (15.2 cu ft)
Weights
Curb Weight Manual:
1530 kg (3373 lbs)
Curb Weight Automatic:
1550 kg (3417 lbs)
Gross Vehicle Weight Rating:
2000 kg (4409 lbs)
Wheels Tires
Standard Wheel Size:
16 inch alloy
Optional Wheel Size:
17 inch alloy
Standard Tire Size:
205/55 R16
Optional Tire Size:
225/45 R17
Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not Rated (Vehicle Pre-Dates Standardized Ratings)
IIHS Frontal Offset:
Good (Structure of E46 platform is generally robust)
Active Features
Stability Control:
Dynamic Stability Control (DSC) standard
Traction Control:
Automatic Traction Control (ATC)
Braking System:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver, Passenger Front Airbags; Optional Side Airbags
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners
Chassis Design:
Reinforced safety cell
💡 Technology Features
Infotainment
Audio System:
BMW Professional Radio/Cassette/CD Player, Optional Harman Kardon Sound System
Navigation:
Optional BMW Professional Navigation System (MKIII/MKIV)
Driver Assistance
Parking Assistance:
Optional Rear Park Distance Control (PDC)
Cruise Control:
Standard Cruise Control
Connectivity
Cellular Integration:
Optional Bluetooth hands-free interface (via TCU module)
Comfort Features
Climate Control:
Automatic Climate Control, Optional Heated Front Seats
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval Indicator (VSI) based, typically 10,000-15,000 miles or annually.
Spark Plug Replacement:
Approx. 60,000 miles (check specific recommendations)
Cabin Air Filter:
Every 15,000-20,000 miles or annually
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (e.g., 5W-30 Synthetic)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification)
Brake Fluid Type:
DOT 4 (FMVSS 116 DOT 4)
Known Issues
Common Problems Engine:
CCV (Crankcase Ventilation) system failure, Oil leaks (valve cover gasket, oil pan gasket), VANOS solenoids, Vacuum leaks
Common Problems Cooling:
Water pump failure, Thermostat housing leaks, Plastic coolant expansion tank failure
Common Problems Suspension:
Front control arm bushings, Rear subframe bushings, Sway bar links
Common Problems Electrical:
ABS/DSC module failure, Window regulator failure, Pixelation on instrument cluster/infotainment screens
Common Problems Drivetrain:
Driveshaft flex disc failure, Transfer case actuator issues (for xi models)
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Known for performance, engineering, and luxury driving experience.
Model Evolution
E46 Generation:
Fourth generation of the BMW 3 Series, produced from 1997 to 2006.
Introduction Of AWD:
The 'xi' designation signifies the introduction of BMW's xDrive all-wheel-drive system to the 3 Series line-up, offering enhanced traction and stability.
Production
Production Period:
1998-2006 (E46 Generation)
Manufacturing Locations:
Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 generation 3 Series was a repeat winner of Car and Driver's 10Best list.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for driving dynamics and build quality, though maintenance costs can be a factor.
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