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BMW 335i 2006-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 335i Model Code: E90/E91/E92/E93 Generation Generation Designation: E90 Generation Codes Chassis Codes: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) 👋 Introduction Market Position Positioning: Premium sport sedan/coupe/convertible, competitor to Mercedes-Benz C-Class, Audi A4/S4, Lexus IS, Infiniti G35/G37 Competitive Analysis Strengths: Powerful twin-turbocharged engine, engaging driving dynamics, luxurious interior, advanced technology Weaknesses: Potential for costly maintenance and repairs, specific N54 engine issues (e.g., HPFP, injectors, turbos) Key Features Engine: 3.0L N54 twin-turbocharged inline-6 Drivetrain: Rear-wheel drive (RWD) standard, optional xDrive all-wheel drive (AWD) on some models Body Styles: Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93) 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: Hundreds (specific count varies by edition, typically 2000+ for full factory coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: N54 Twin-Turbocharged Inline-6 Engine (including twin turbochargers, intercooler, fuel injection, ignition, exhaust systems) Transmission: 6-speed manual (GS6-37BZ) and 6-speed automatic (GA6HP19Z) transmissions, including clutch, differential, driveshafts Brakes: Hydraulic brake system, ABS, DSC (Dynamic Stability Control), brake pad replacement, rotor replacement, bleeding procedure Suspension: Front and rear suspension components (struts, shocks, control arms, sway bars, bushings), alignment specifications Steering: Power steering system, steering rack, steering column, wheel alignment Electrical: Battery, charging system, starter, lighting systems, power windows, mirrors, central locking, fuse box diagrams, relay locations, wiring diagrams Climate Control: HVAC system, A/C refrigerant handling, blower motor, climate control unit diagnostics Bodywork: Body panel removal and installation, door mechanisms, bumper repair, interior trim, convertible top mechanisms (E93) Safety Systems: Airbag system diagnostics and replacement, seat belt pre-tensioners Procedures Included Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, drive belt inspection and replacement Troubleshooting: Diagnostic procedures for common faults, error code interpretation, symptom-based troubleshooting guides Repair: Engine component removal and installation (e.g., turbos, injectors, water pump), transmission overhaul, suspension component replacement, electrical component repair Installation: Installation procedures for factory accessories, diagnostic tools Diagnostics: Detailed diagnostic trees, circuit testing, component testing, use of BMW diagnostic equipment (ISTA/P, INPA) Technical Depth Depth: Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics) 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for professional printing Binding Type Binding: Not applicable (PDF download) Paper Type Paper Type: Not applicable (PDF download) Searchability Text Search: Searchable text content for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code: N54B30 Engine Type: Twin-turbocharged inline-6 Displacement: 2979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Valvetrain: DOHC, 24 valves, Double VANOS Performance Horsepower Early: 300 hp @ 5800 rpm (approx.) Torque Early: 300 lb-ft @ 1300-5000 rpm (approx.) Horsepower Late Facelift: 300 hp @ 5800 rpm (E90 LCI), 320 hp @ 5800 rpm (E92/E93 LCI, potentially) Torque Late Facelift: 300 lb-ft @ 1300-5000 rpm (E90 LCI), 317 lb-ft @ 1400-5000 rpm (E92/E93 LCI, potentially) Fuel System Fuel Delivery: Direct Injection (DI) with High-Pressure Fuel Pump (HPFP) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Turbocharger System: Sequential twin-turbo system (smaller turbo for low RPM boost, larger turbo for high RPM boost) 🔧 Transmission Standard Manual Transmission: 6-speed manual (Getrag GS6-37BZ) Optional Automatic Transmission: 6-speed Steptronic automatic with paddle shifters (ZF GA6HP19Z) Features Clutch Type: Dual-mass flywheel with single-plate clutch (manual) Transmission Fluid Manual: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2) Transmission Fluid Automatic: BMW ATF LT-5 (or equivalent like Pentosin ATF1) 📐 Dimensions Exterior Wheelbase E90 E91: 108.7 inches (2760 mm) Wheelbase E92 E93: 107.5 inches (2730 mm) Length E90: 181.8 inches (4618 mm) Length E92: 180.8 inches (4591 mm) Width: 70.1 inches (1781 mm) Height E90: 56.7 inches (1441 mm) Height E92: 54.4 inches (1382 mm) Wheel Bolt Pattern: 5x120 Wheel Offset: ET 34-46 (typical) Weights Curb Weight Manual: approx. 3600 lbs (1630 kg) Curb Weight Automatic: approx. 3650 lbs (1655 kg) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (2006 sedan) IIHS Top Safety Pick: Yes (various years, depending on body style) Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist Passive Features Airbags: Front airbags, front side airbags, head protection system (curtain airbags for sedan/coupe) Seatbelts: Pre-tensioning front seat belts, active head restraints 💡 Technology Features Infotainment I Drive: iDrive infotainment system with central controller, available navigation, and satellite radio. Audio Options: Standard Hi-Fi audio, optional Logic 7 premium sound system. Driver Assistance Parking Assist: Optional Park Distance Control (PDC) front and rear. Cruise Control: Standard cruise control, optional Active Cruise Control (ACC) on some models. Connectivity Bluetooth: Optional Bluetooth hands-free interface for phone calls. Usb Aux Input: Optional USB/AUX input for audio devices. 🔧 Maintenance Service...
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BMW 335i 2006-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
335i
Model Code:
E90/E91/E92/E93
Generation
Generation Designation:
E90 Generation
Codes
Chassis Codes:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
👋 Introduction
Market Position
Positioning:
Premium sport sedan/coupe/convertible, competitor to Mercedes-Benz C-Class, Audi A4/S4, Lexus IS, Infiniti G35/G37
Competitive Analysis
Strengths:
Powerful twin-turbocharged engine, engaging driving dynamics, luxurious interior, advanced technology
Weaknesses:
Potential for costly maintenance and repairs, specific N54 engine issues (e.g., HPFP, injectors, turbos)
Key Features
Engine:
3.0L N54 twin-turbocharged inline-6
Drivetrain:
Rear-wheel drive (RWD) standard, optional xDrive all-wheel drive (AWD) on some models
Body Styles:
Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93)
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010
Page Count
Estimated Pages:
Hundreds (specific count varies by edition, typically 2000+ for full factory coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
N54 Twin-Turbocharged Inline-6 Engine (including twin turbochargers, intercooler, fuel injection, ignition, exhaust systems)
Transmission:
6-speed manual (GS6-37BZ) and 6-speed automatic (GA6HP19Z) transmissions, including clutch, differential, driveshafts
Brakes:
Hydraulic brake system, ABS, DSC (Dynamic Stability Control), brake pad replacement, rotor replacement, bleeding procedure
Suspension:
Front and rear suspension components (struts, shocks, control arms, sway bars, bushings), alignment specifications
Steering:
Power steering system, steering rack, steering column, wheel alignment
Electrical:
Battery, charging system, starter, lighting systems, power windows, mirrors, central locking, fuse box diagrams, relay locations, wiring diagrams
Climate Control:
HVAC system, A/C refrigerant handling, blower motor, climate control unit diagnostics
Bodywork:
Body panel removal and installation, door mechanisms, bumper repair, interior trim, convertible top mechanisms (E93)
Safety Systems:
Airbag system diagnostics and replacement, seat belt pre-tensioners
Procedures Included
Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, drive belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation, symptom-based troubleshooting guides
Repair:
Engine component removal and installation (e.g., turbos, injectors, water pump), transmission overhaul, suspension component replacement, electrical component repair
Installation:
Installation procedures for factory accessories, diagnostic tools
Diagnostics:
Detailed diagnostic trees, circuit testing, component testing, use of BMW diagnostic equipment (ISTA/P, INPA)
Technical Depth
Depth:
Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, suitable for professional printing
Binding Type
Binding:
Not applicable (PDF download)
Paper Type
Paper Type:
Not applicable (PDF download)
Searchability
Text Search:
Searchable text content for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Code:
N54B30
Engine Type:
Twin-turbocharged inline-6
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Valvetrain:
DOHC, 24 valves, Double VANOS
Performance
Horsepower Early:
300 hp @ 5800 rpm (approx.)
Torque Early:
300 lb-ft @ 1300-5000 rpm (approx.)
Horsepower Late Facelift:
300 hp @ 5800 rpm (E90 LCI), 320 hp @ 5800 rpm (E92/E93 LCI, potentially)
Torque Late Facelift:
300 lb-ft @ 1300-5000 rpm (E90 LCI), 317 lb-ft @ 1400-5000 rpm (E92/E93 LCI, potentially)
Fuel System
Fuel Delivery:
Direct Injection (DI) with High-Pressure Fuel Pump (HPFP)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Turbocharger System:
Sequential twin-turbo system (smaller turbo for low RPM boost, larger turbo for high RPM boost)
🔧 Transmission
Standard
Manual Transmission:
6-speed manual (Getrag GS6-37BZ)
Optional
Automatic Transmission:
6-speed Steptronic automatic with paddle shifters (ZF GA6HP19Z)
Features
Clutch Type:
Dual-mass flywheel with single-plate clutch (manual)
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Transmission Fluid Automatic:
BMW ATF LT-5 (or equivalent like Pentosin ATF1)
📐 Dimensions
Exterior
Wheelbase E90 E91:
108.7 inches (2760 mm)
Wheelbase E92 E93:
107.5 inches (2730 mm)
Length E90:
181.8 inches (4618 mm)
Length E92:
180.8 inches (4591 mm)
Width:
70.1 inches (1781 mm)
Height E90:
56.7 inches (1441 mm)
Height E92:
54.4 inches (1382 mm)
Wheel Bolt Pattern:
5x120
Wheel Offset:
ET 34-46 (typical)
Weights
Curb Weight Manual:
approx. 3600 lbs (1630 kg)
Curb Weight Automatic:
approx. 3650 lbs (1655 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (2006 sedan)
IIHS Top Safety Pick:
Yes (various years, depending on body style)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front airbags, front side airbags, head protection system (curtain airbags for sedan/coupe)
Seatbelts:
Pre-tensioning front seat belts, active head restraints
💡 Technology Features
Infotainment
I Drive:
iDrive infotainment system with central controller, available navigation, and satellite radio.
Audio Options:
Standard Hi-Fi audio, optional Logic 7 premium sound system.
Driver Assistance
Parking Assist:
Optional Park Distance Control (PDC) front and rear.
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) on some models.
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface for phone calls.
Usb Aux Input:
Optional USB/AUX input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-Based Service (CBS), typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions.
Spark Plug Interval:
Approximately 60,000 miles (refer to manual for exact mileage based on specific plugs and conditions).
Brake Fluid Interval:
Every 2 years, regardless of mileage.
Coolant Interval:
Initial change at 100,000 miles, then every 50,000-60,000 miles (BMW Blue Coolant).
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40 viscosity.
Coolant:
BMW Blue Antifreeze/Coolant (G48) or approved equivalent.
Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid.
Known Issues
High Pressure Fuel Pump:
Common failure point leading to rough running, stalling, and check engine lights. Often requires replacement.
Fuel Injectors:
Early models (pre-2009) prone to injector failure, causing misfires and performance issues.
Turbochargers:
Wastegate rattle and eventual failure of the turbos themselves can occur, often related to lack of proper maintenance or driving style.
Vacuum Lines And Boost Leaks:
Cracked or leaking vacuum lines can affect boost pressure and cause performance problems.
Water Pump And Thermostat:
Electric water pump and thermostat failures can lead to overheating issues.
Oil Pan Gasket Leaks:
Can develop leaks over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driving dynamics and engineering excellence.
Model Evolution
E90 Introduction:
The E90 generation 3 Series was introduced in 2005, replacing the E46. The 335i model, with its groundbreaking twin-turbocharged engine, debuted in 2006.
N54 Significance:
The N54 engine marked BMW's return to turbocharged gasoline engines in series production, offering significant power and torque gains over naturally aspirated counterparts.
Production
Production Years:
2006-2011 (for the E90/E91/E92/E93 generation)
Manufacturing Locations:
Primarily Germany (e.g., Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Ward Afy Engine Award:
The N54 engine was a multiple-time winner of Ward's 10 Best Engines award, recognized for its performance and innovation.
Car And Driver 10 Best:
The BMW 3 Series (including the 335i) was frequently featured on Car and Driver's 10 Best Cars list during its production run.
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