BMW 5-Series (E28) 518i 1985-1988 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 5-Series Chassis Code: E28 Engine Variant: 518i Production Years Covered: 1985-1988 Codes Engine Code Potential: M10B18 (specific variant might apply) 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Individuals seeking a reliable, well-engineered, and driver-focused executive car Competitive Analysis Key Competitors: Mercedes-Benz W123/W124 E-Class, Audi 100/200, Volvo 240/740 Key Features Design Philosophy: BMW's 'Ultimate Driving Machine' ethos, emphasizing handling, performance, and driver engagement Powertrain Focus: Emphasis on the efficient and responsive 518i engine variant Manual Value Proposition: Enables owners to perform comprehensive maintenance and repairs, extending vehicle life and reducing costs 📋 Manual Details Coverage Areas Primary Coverage: BMW 5-Series (E28) 518i Included Models: All 518i E28 variants within the specified years Page Count Estimated Page Count: Varies by edition, typically hundreds of pages for a complete factory manual Manual Type Type: Official Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, overhaul, timing, valve train, pistons, crankshaft, camshaft, oil pump Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, throttle body, fuel filter, fuel tank Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, expansion tank, cooling fan clutch/electric motor Lubrication System: Oil pan, oil pump, oil filter, oil passages, oil pressure checks Ignition System: Ignition coil, distributor (if applicable), spark plugs, ignition timing, ECU control Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, pipes Transmission Manual: Clutch, gearbox disassembly, assembly, shifting mechanisms, gear oil specification Transmission Automatic: If applicable to 518i, covers automatic transmission overhaul, fluid, torque converter Drivetrain: Driveshafts, universal joints, rear axle, differential, half-shafts Suspension Front: MacPherson struts, control arms, ball joints, bushings, anti-roll bar Suspension Rear: Semi-trailing arms, shock absorbers, springs, bushings, anti-roll bar Steering System: Steering rack, power steering pump, steering column, tie rod ends Brake System: Disc brakes (front and rear), brake pads, calipers, master cylinder, brake fluid, parking brake Electrical System Overview: Battery, charging system (alternator), starting system (starter motor), fuses, relays, main wiring harnesses Lighting System: Headlights, taillights, interior lights, indicators, bulb types and replacement Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights Comfort Systems: Heating, ventilation, air conditioning (HVAC) system components and operation Bodywork And Chassis: Body panel removal and installation, chassis components, corrosion protection Emission Control: Emission control systems, diagnosis, and adjustment (specific to the 1980s technology) Procedures Included Preventive Maintenance: Scheduled maintenance checks, oil changes, filter replacements, fluid top-offs, belt inspections Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation Disassembly And Assembly: Detailed breakdown of major vehicle systems for overhaul Adjustment And Calibration: Procedures for setting engine timing, idle speed, clutch engagement, etc. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and dedicated DIY enthusiasts Detail Level: Includes exploded views, diagrams, torque specifications, clearances, and diagnostic data 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Delivery Method Delivery: Instant download after payment Requirements Software Required: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (likely M10 architecture variant) Displacement: 1.8 Liters (approx. 1766 cc) Performance Horsepower: ~90-100 hp (exact figures vary by market and specific engine tuning) Torque: ~140-150 Nm (exact figures vary) Fuel System Injection System: Bosch Motronic fuel injection Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transmission (likely Getrag or ZF) Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission (availability for 518i varies) Features Clutch Type: Single dry plate diaphragm clutch 📐 Dimensions Exterior Body Style: 4-door Sedan Wheelbase: 2770 mm (approx. 109.1 inches) Length: 4620 mm (approx. 181.9 inches) Width: 1700 mm (approx. 66.9 inches) Height: 1410 mm (approx. 55.5 inches) Weights Curb Weight: ~1200-1300 kg (approx. 2645-2866 lbs) 🛡️ Safety Features Ratings Crash Test Standards: Reflects safety standards of the mid-1980s; not directly comparable to modern ratings Active Features Braking System: Anti-lock Braking System (ABS) was an optional feature on some E28 models. Passive Features Occupant Protection: Reinforced chassis, crumple zones, seat belts 💡 Technology Features Infotainment Audio System: Factory-installed radio cassette player, often with optional amplifier and speaker upgrades. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models. Connectivity Connectivity Features: Limited by era; primarily focused on basic vehicle functions and audio entertainment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil used (refer to manual for specifics). Air Filter Replacement: Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection. Spark Plug Replacement: Typically every 20,000-40,000 km (12,000-24,000 miles), depending on plug...
~90-100 hp (exact figures vary by market and specific engine tuning)
Torque:
~140-150 Nm (exact figures vary)
Fuel System
Injection System:
Bosch Motronic fuel injection
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transmission (likely Getrag or ZF)
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission (availability for 518i varies)
Features
Clutch Type:
Single dry plate diaphragm clutch
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
2770 mm (approx. 109.1 inches)
Length:
4620 mm (approx. 181.9 inches)
Width:
1700 mm (approx. 66.9 inches)
Height:
1410 mm (approx. 55.5 inches)
Weights
Curb Weight:
~1200-1300 kg (approx. 2645-2866 lbs)
🛡️ Safety Features
Ratings
Crash Test Standards:
Reflects safety standards of the mid-1980s; not directly comparable to modern ratings
Active Features
Braking System:
Anti-lock Braking System (ABS) was an optional feature on some E28 models.
Passive Features
Occupant Protection:
Reinforced chassis, crumple zones, seat belts
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio cassette player, often with optional amplifier and speaker upgrades.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions and audio entertainment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil used (refer to manual for specifics).
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Typically every 20,000-40,000 km (12,000-24,000 miles), depending on plug type (refer to manual).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 10W-40, 20W-50) and API service classification (e.g., SF, SG).
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific BMW coolant type is recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90 recommended by many sources.
Transmission Fluid Automatic:
ATF Dexron II or equivalent, if equipped with automatic transmission.
Known Issues
Common Problems:
Cooling system leaks (hoses, radiator), fuel injector issues, idle control problems, door seal degradation, rust in common E28 areas (wheel arches, rocker panels).
Bayerische Motoren Werke AG (BMW) established with a focus on aircraft engines, later motorcycles and automobiles known for performance and engineering.
Model Evolution
E12 Predecessor:
The E28 is the second generation of the BMW 5 Series, succeeding the E12 model.
E34 Successor:
The E28 was replaced by the E34 generation of the 5 Series.
Production
Production Period:
1981-1988
Manufacturing Locations:
Primarily Dingolfing, Germany, with some production in other BMW facilities worldwide.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The E28 generation of the 5 Series was generally well-regarded for its driving dynamics, build quality, and sophisticated design for its era.