🏷️ Basic Information Identification Make: BMW Model: 528i Model Code: E39 Production Years: 1997-2002 Generation Generation Name: Fifth Generation E39 Codes Engine Code Primary: M52B28 👋 Introduction Market Position Market Segment: Executive Mid-Size Sedan Target Audience: Luxury car buyers seeking performance, comfort, and advanced engineering. Competitive Analysis Primary Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS Series, Jaguar S-Type. Key Selling Points: Engaging driving dynamics, superior build quality, sophisticated technology, powerful inline-six engine. Key Features Chassis Platform: E39 platform, known for excellent chassis rigidity and handling balance. Engine Layout: Front engine, rear-wheel drive (optional xDrive on later models, but not typically for 528i). Design Philosophy: Understated elegance, driver-focused cockpit, robust construction. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Workshop Repair and Service Covered Models: BMW 528i (E39 Chassis) Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Over 1500 Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine management (DME), performance tuning (limited). Transmission: Manual and Automatic transmission repair, diagnosis, fluid specifications, shift control, clutches, torque converters. Drivetrain: Driveshafts, universal joints, differential, axles, CV joints, lubrication. Suspension: Front and rear suspension components, control arms, struts, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, diagnosis and repair. Brakes: Front and rear brake systems (disc), ABS, DSC, brake pads, rotors, calipers, brake lines, bleeding procedures, hydraulic system. Electrical: 12V electrical system, battery, alternator, starter motor, lighting, fuses, relays, wiring diagrams, diagnostic connectors (OBD-II), ECU functions. Climate Control: HVAC system, A/C refrigerant, compressor, evaporator, heater core, blower motor, climate control module, diagnosis and repair. Body And Interior: Body panels, doors, windows, locks, seats, dashboard, trim, interior components, body repair procedures, rust prevention. Chassis And Frame: Chassis design, structural integrity, unibody construction, jacking points, towing information. Wheels And Tires: Wheel specifications, tire sizes, inflation pressures, lug nut torque, rotation. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, cabin air filter replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs). Repair And Rebuild: Step-by-step instructions for component removal, installation, and rebuilding for major systems. Diagnostics: Using diagnostic tools, interpreting live data, pinpoint testing of electrical circuits. Specifications And Tolerances: Precise measurements, clearances, torque values, and alignment angles for all components. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including component locations and wire colors. Software And Coding: Limited discussion on ECU updates or coding procedures, primarily focused on diagnosis. Technical Depth Depth Level: Expert/Professional Level Detail Level: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Rebuild Instructions: Detailed procedures for engine and transmission rebuilds. Diagnostic Trees: Includes systematic diagnostic flowcharts for fault finding. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Print Readability: High-resolution images and text for clear printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, DOHC, 24 Valves Engine Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 83.6 mm Compression Ratio: 10.2:1 Engine Code Specific: M52TUB28 (later models feature VANOS improvements) Performance Horsepower Est: 193 hp @ 5500 rpm Torque Est: 206 lb-ft @ 3950 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded (91 Octane or higher recommended) Fuel Pump Type: In-tank electric fuel pump Engine Management Engine Control Unit: Siemens MS41.0 or MS42.0 (depending on year) Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-in-Plug (CIP) Variable Valve Timing: Double VANOS (Variable Valve Timing) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Getrag 260/5 Optional Optional Transmission Type: 5-Speed Automatic Steptronic (GM 5L40-E) Features Transmission Fluid Spec Manual: BMW MTF-LT-1 or equivalent (e.g., Red Line D4 ATF can be used in some cases, consult manual for specifics) Transmission Fluid Spec Automatic: Dexron III or Dexron VI (GM recommends Dexron VI for newer models but Dexron III is common for this era; manual will specify) Clutch Type: Hydraulically actuated single dry plate clutch (Manual) 📐 Dimensions Exterior Length: 188.2 inches (4780 mm) Width: 71.5 inches (1816 mm) Height: 56.7 inches (1440 mm) Wheelbase: 111.4 inches (2830 mm) Interior Front Headroom: 38.8 inches (985 mm) Rear Headroom: 37.5 inches (952 mm) Front Legroom: 41.5 inches (1054 mm) Rear Legroom: 35.8 inches (909 mm) Cargo Trunk Volume: 15.2 cu ft (430 L) Weights Curb Weight Est Manual: 3571 lbs (1620 kg) Curb Weight Est Automatic: 3616 lbs (1640 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4600 lbs (2087 kg) Towing Capacity: Not Recommended for towing without specific BMW accessory kit and manual consultation. 🛡️ Safety Features Ratings NHTSA...