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BMW 528i 1998 Workshop Repair Service Manual

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$133.00
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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1998 Generation Chassis Code: E39 Generation Designation: Fourth Generation 👋 Introduction Market Position Positioning: The BMW 528i (E39) was positioned as a premium mid-size luxury sedan, competing with rivals like the Mercedes-Benz E-Class and Audi A6, offering a blend of performance, luxury, and driving dynamics. Competitive Analysis Competitors: Key competitors at the time included the Mercedes-Benz W210 E-Class, Audi C5 A6, Lexus GS, and Cadillac DeVille. The 528i was praised for its sporty handling and advanced engineering. Key Features Features: Renowned for its superior handling, refined interior, powerful inline-six engine, and sophisticated chassis, the E39 528i represented a high point in BMW's executive car offerings. 📋 Manual Details Coverage Areas Model Variants Covered: All Models, All Engines, All Trim Levels, All Transmission Types Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: M52B28 Engine System (including maintenance, diagnosis, and repair for all components such as cooling, lubrication, ignition, fuel, and emissions control) Transmission: Automatic (GM 5L40-E) and Manual (Getrag 420G) Transmission Systems (including removal, installation, overhaul, and diagnosis) Drivetrain: Driveshaft, Differential, Axles (including inspection, maintenance, and repair) Suspension: Front and Rear Suspension Systems (including struts, shock absorbers, control arms, bushings, and alignment procedures) Steering: Power Steering System (including pump, rack and pinion, hoses, and fluid maintenance) Brakes: Brake System (including ABS, hydraulic circuits, calipers, rotors, pads, fluid flush and bleed procedures) Electrical: Full Electrical System (including wiring diagrams for all circuits, battery, alternator, starter, lighting, instrument cluster, ECU, and comfort systems) Body: Body and Chassis (including structural components, doors, windows, interior trim, and exterior panels) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System (including climate control diagnosis, refrigerant handling, and component replacement) Fuel: Fuel System (including fuel pump, injectors, fuel filter, and evaporative emissions control) Exhaust: Exhaust System (including catalytic converter, mufflers, and emissions components) Procedures Included Maintenance: Regular Scheduled Maintenance (oil changes, fluid checks, filter replacements, spark plugs, belt inspection) Troubleshooting: Diagnostic Procedures and Troubleshooting Guides for Common and Specific Issues (including DTC interpretation where applicable) Repair: Component Repair and Replacement Procedures (detailed step-by-step instructions for virtually all vehicle systems) Overhaul: Engine and Transmission Overhaul Procedures (detailed rebuild instructions) Installation: Installation and Removal Procedures for Major Components Diagnostics: Electrical System Diagnostics, including use of diagnostic tools (if applicable to the era) Technical Depth Depth: Comprehensive (covering from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting) 📊 Manual Specifications File Format Format: PDF Searchability: Fully Searchable Text Print Quality Quality: High Resolution Scans for Clear Text and Diagrams Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M52B28 Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3950 rpm Fuel System System: Electronic Fuel Injection (Bosch Motronic ME 2.1/2.3) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Valvetrain Type: Dual Overhead Camshafts (DOHC), 24 Valves Cooling System Type: Pressurized Liquid Cooling System 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 420G) Optional Type: 5-Speed Automatic (GM 5L40-E) Features Automatic Features: Steptronic Manual Gear Selection Fluid Specifications Manual Fluid: BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90) Automatic Fluid: Dexron III (or Dexron VI for later service) 📐 Dimensions Exterior Length: 188.5 inches (4788 mm) Width: 70.2 inches (1783 mm) Height: 56.2 inches (1427 mm) Wheelbase: 111.4 inches (2830 mm) Interior Front Headroom: 38.3 inches (973 mm) Rear Headroom: 37.5 inches (953 mm) Front Legroom: 41.3 inches (1049 mm) Rear Legroom: 34.5 inches (876 mm) Cargo Trunk Volume: 17.0 cu ft (481 L) Weights Curb Weight Manual: 3571 lbs (1620 kg) Curb Weight Automatic: 3649 lbs (1655 kg) Gross Vehicle Weight Rating: 4542 lbs (2060 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) IIHS Side Impact: Acceptable (for its era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Automatic Stability Control (ASC+T) on some models Stability Control: Optional Dynamic Stability Control (DSC) available on some later E39 models Passive Features Airbags: Frontal Driver and Passenger Airbags, Optional Side-Impact Airbags Seatbelts: 3-point Inertia-reel Seatbelts with Pretensioners Chassis: Reinforced Body Structure with Crumple Zones 💡 Technology Features Infotainment Head Unit: Optional BMW Business CD or Professional RDS CD/Cassette Radios. Optional Navigation System (MK III or MK IV) Speaker System: Standard 6-speaker system, optional Hi-Fi or Harman Kardon premium audio systems. Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) front and rear. Cruise Control: Standard Cruise Control. Connectivity Telematics: Optional BMW Assist telematics system. Lighting Headlights: Halogen projector headlights, optional Xenon HID headlights with automatic leveling. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition...
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BMW 528i 1998 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
1998
Generation
Chassis Code:
E39
Generation Designation:
Fourth Generation
👋 Introduction
Market Position
Positioning:
The BMW 528i (E39) was positioned as a premium mid-size luxury sedan, competing with rivals like the Mercedes-Benz E-Class and Audi A6, offering a blend of performance, luxury, and driving dynamics.
Competitive Analysis
Competitors:
Key competitors at the time included the Mercedes-Benz W210 E-Class, Audi C5 A6, Lexus GS, and Cadillac DeVille. The 528i was praised for its sporty handling and advanced engineering.
Key Features
Features:
Renowned for its superior handling, refined interior, powerful inline-six engine, and sophisticated chassis, the E39 528i represented a high point in BMW's executive car offerings.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All Models, All Engines, All Trim Levels, All Transmission Types
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
M52B28 Engine System (including maintenance, diagnosis, and repair for all components such as cooling, lubrication, ignition, fuel, and emissions control)
Transmission:
Automatic (GM 5L40-E) and Manual (Getrag 420G) Transmission Systems (including removal, installation, overhaul, and diagnosis)
Drivetrain:
Driveshaft, Differential, Axles (including inspection, maintenance, and repair)
Suspension:
Front and Rear Suspension Systems (including struts, shock absorbers, control arms, bushings, and alignment procedures)
Steering:
Power Steering System (including pump, rack and pinion, hoses, and fluid maintenance)
Brakes:
Brake System (including ABS, hydraulic circuits, calipers, rotors, pads, fluid flush and bleed procedures)
Electrical:
Full Electrical System (including wiring diagrams for all circuits, battery, alternator, starter, lighting, instrument cluster, ECU, and comfort systems)
Body:
Body and Chassis (including structural components, doors, windows, interior trim, and exterior panels)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System (including climate control diagnosis, refrigerant handling, and component replacement)
Fuel:
Fuel System (including fuel pump, injectors, fuel filter, and evaporative emissions control)
Exhaust:
Exhaust System (including catalytic converter, mufflers, and emissions components)
Procedures Included
Maintenance:
Regular Scheduled Maintenance (oil changes, fluid checks, filter replacements, spark plugs, belt inspection)
Troubleshooting:
Diagnostic Procedures and Troubleshooting Guides for Common and Specific Issues (including DTC interpretation where applicable)
Repair:
Component Repair and Replacement Procedures (detailed step-by-step instructions for virtually all vehicle systems)
Overhaul:
Engine and Transmission Overhaul Procedures (detailed rebuild instructions)
Installation:
Installation and Removal Procedures for Major Components
Diagnostics:
Electrical System Diagnostics, including use of diagnostic tools (if applicable to the era)
Technical Depth
Depth:
Comprehensive (covering from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully Searchable Text
Print Quality
Quality:
High Resolution Scans for Clear Text and Diagrams
Binding Type
Type:
Digital Download (No physical binding)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52B28
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3950 rpm
Fuel System
System:
Electronic Fuel Injection (Bosch Motronic ME 2.1/2.3)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Valvetrain
Type:
Dual Overhead Camshafts (DOHC), 24 Valves
Cooling System
Type:
Pressurized Liquid Cooling System
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 420G)
Optional
Type:
5-Speed Automatic (GM 5L40-E)
Features
Automatic Features:
Steptronic Manual Gear Selection
Fluid Specifications
Manual Fluid:
BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90)
Automatic Fluid:
Dexron III (or Dexron VI for later service)
📐 Dimensions
Exterior
Length:
188.5 inches (4788 mm)
Width:
70.2 inches (1783 mm)
Height:
56.2 inches (1427 mm)
Wheelbase:
111.4 inches (2830 mm)
Interior
Front Headroom:
38.3 inches (973 mm)
Rear Headroom:
37.5 inches (953 mm)
Front Legroom:
41.3 inches (1049 mm)
Rear Legroom:
34.5 inches (876 mm)
Cargo
Trunk Volume:
17.0 cu ft (481 L)
Weights
Curb Weight Manual:
3571 lbs (1620 kg)
Curb Weight Automatic:
3649 lbs (1655 kg)
Gross Vehicle Weight Rating:
4542 lbs (2060 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Acceptable (for its era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Automatic Stability Control (ASC+T) on some models
Stability Control:
Optional Dynamic Stability Control (DSC) available on some later E39 models
Passive Features
Airbags:
Frontal Driver and Passenger Airbags, Optional Side-Impact Airbags
Seatbelts:
3-point Inertia-reel Seatbelts with Pretensioners
Chassis:
Reinforced Body Structure with Crumple Zones
💡 Technology Features
Infotainment
Head Unit:
Optional BMW Business CD or Professional RDS CD/Cassette Radios. Optional Navigation System (MK III or MK IV)
Speaker System:
Standard 6-speaker system, optional Hi-Fi or Harman Kardon premium audio systems.
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC) front and rear.
Cruise Control:
Standard Cruise Control.
Connectivity
Telematics:
Optional BMW Assist telematics system.
Lighting
Headlights:
Halogen projector headlights, optional Xenon HID headlights with automatic leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically every 7,500-10,000 miles or annually. Refer to iDrive/vehicle display for specific interval.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Every 60,000 miles (copper core) or 100,000 miles (platinum/iridium, if fitted).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years (BMW recommended regardless of mileage).
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-40. Refer to manual for precise viscosity based on ambient temperature.
Coolant:
BMW Blue Antifreeze/Coolant (G48 type) mixed at 50/50 with distilled water.
Brake Fluid:
DOT 4 (BMW Hi-Temp Brake Fluid recommended)
Known Issues
Cooling System:
Plastic cooling system components (expansion tank, radiator, water pump) can become brittle and prone to leaks. Heater valve failure also common.
Oil Leaks:
Oil filter housing gasket, valve cover gasket, and oil pan gasket can leak over time.
Suspension:
Front control arm bushings (RTABs) and sway bar links are common wear items, affecting ride quality and steering feel.
Electrical:
ABS/DSC wheel speed sensors, VANOS (Variable Valve Timing) solenoid issues, and instrument cluster pixel failure can occur.
Exhaust:
Rear muffler support hangers and catalytic converter gaskets can deteriorate.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for producing performance-oriented luxury vehicles with a focus on driving pleasure ('The Ultimate Driving Machine').
Model Evolution
Predecessor:
The E39 generation succeeded the E34 5 Series, introducing significant advancements in chassis design, technology, and engine efficiency.
Successor:
The E39 was succeeded by the E60 5 Series in 2003.
Production
Production Years:
1995-2003 (E39 generation)
Manufacturing Location:
Dingolfing, Germany; Born, Netherlands; Graz, Austria (contract manufacturing)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10 Best list for 1998.
Ward Auto:
Ward's Auto World recognized the M52 engine for its smooth operation and power delivery.
Ratings
Reliability Jd Power:
Generally rated well for its class for reliability by J.D. Power at the time of release, though specific year ratings vary.
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