BMW 528xi 2007 2008 2009 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 528xi Model Year Start: 2007 Model Year End: 2010 Codes Chassis Code: E60 (for Sedan), E61 (for Touring/Wagon) Engine Code Prefix: N52 👋 Introduction Market Position Segment: Executive/Luxury Mid-size Sedan and Wagon Brand Positioning: BMW's 'Ultimate Driving Machine' ethos, emphasizing performance, luxury, and advanced engineering. Competitive Analysis Primary Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS, Jaguar XF Key Features All Wheel Drive: Standard xDrive all-wheel-drive system enhances traction and stability in various road conditions. Engine Technology: Naturally aspirated inline-six engine with advanced technologies like Valvetronic and VANOS for performance and efficiency. Idrive Infotainment: Early generation iDrive system controlling navigation, audio, climate, and vehicle settings via a central controller and display. Build Quality: Renowned BMW build quality and premium interior materials. 📋 Manual Details Coverage Areas Region Coverage: Primarily North America, with general applicability to global markets Page Count Total Pages: 1662 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, engine management (DME), cooling system Drivetrain: xDrive all-wheel drive system, transfer case, front and rear differentials, driveshafts, axle shafts Transmission: Automatic transmission (e.g., GA6HP19Z), transmission control unit (TCM), shift mechanisms, torque converter Chassis: Front and rear suspension, steering system, braking system (including ABS, DSC), wheel bearings, wheel alignment Electrical System: Battery, charging system, starter, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, Body Control Module (BCM), Central Information Display (CID), iDrive system Climate Control: HVAC system, air conditioning, heater core, climate control unit, sensors Body & Interior: Body panels, doors, windows, locks, mirrors, seats, dashboard, trim, airbags, seat belts Diagnostics: OBD-II diagnostics, troubleshooting guides, fault code identification and interpretation, specific diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad/rotor replacement Component Removal & Installation: Detailed step-by-step instructions for removing and installing virtually all mechanical and electrical components Troubleshooting & Diagnostics: Systematic approaches to identifying and resolving common and complex issues, including electrical gremlins and performance problems Repair Procedures: Specific repair instructions for various systems, such as engine rebuilds, transmission service, suspension component replacement, and electrical system repairs Specifications & Tolerances: Precise torque values, clearances, fluid capacities, and other critical specifications for accurate repairs and adjustments Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, crucial for diagnosing electrical faults Technical Depth Depth Level: Comprehensive, covering everything from basic preventative maintenance to in-depth engine and transmission overhauls, and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR processed) Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-Cylinder (I6) Engine Code: N52B30 Displacement: 2,996 cc (3.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 10.7:1 Performance Horsepower: 230 hp @ 6,500 RPM Torque: 200 lb-ft @ 2,750 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with direct ignition coils Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Technology Valve Control: Valvetronic (fully variable valve lift) and Double VANOS (variable camshaft timing) 🔧 Transmission Standard Transmission Type: 6-speed Steptronic Automatic Transmission Optional Manual Transmission: No manual transmission option available for the 528xi model in these years. Features Drivetrain Type: xDrive All-Wheel Drive (AWD) Transmission Fluid Type: BMW ATF 71141 or LT-2 (refer to manual for specific part numbers and capacity) 📐 Dimensions Exterior Length: Approx. 191.8 inches (4873 mm) Width: Approx. 72.4 inches (1839 mm) Height: Approx. 57.5 inches (1461 mm) Wheelbase: Approx. 116.4 inches (2957 mm) Cargo Trunk Capacity: Approx. 14 cu ft (Sedan), Approx. 17.6 cu ft (Wagon, rear seats up) Weights Curb Weight: Approx. 3,858 - 4,050 lbs (1750 - 1837 kg), varies by model and options Gross Vehicle Weight Rating: Refer to vehicle specific label (GVWR) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (for driver and front passenger in most configurations) IIHS Side Impact Test: Good (for models tested) Active Features Traction Control: Dynamic Stability Control (DSC) Braking System: Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist Passive Features Airbags: Front airbags (driver/passenger), side-impact airbags, head protection system (curtains) Seat Belts: Front and rear seat belts with pre-tensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment System Name: iDrive (first generation) Display: Central high-resolution color display integrated into the dashboard. Controller: Central rotary iDrive controller with surrounding buttons. Features: Navigation system, Radio (AM/FM), CD player, optional Satellite Radio, Bluetooth connectivity (often requiring an adapter or specific phone compatibility), auxiliary audio input. Driver Assistance Stability Control: Dynamic Stability Control (DSC) Cruise Control: Standard cruise...
xDrive all-wheel drive system, transfer case, front and rear differentials, driveshafts, axle shafts
Transmission:
Automatic transmission (e.g., GA6HP19Z), transmission control unit (TCM), shift mechanisms, torque converter
Chassis:
Front and rear suspension, steering system, braking system (including ABS, DSC), wheel bearings, wheel alignment
Electrical System:
Battery, charging system, starter, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, Body Control Module (BCM), Central Information Display (CID), iDrive system
Climate Control:
HVAC system, air conditioning, heater core, climate control unit, sensors
OBD-II diagnostics, troubleshooting guides, fault code identification and interpretation, specific diagnostic procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad/rotor replacement
Component Removal & Installation:
Detailed step-by-step instructions for removing and installing virtually all mechanical and electrical components
Troubleshooting & Diagnostics:
Systematic approaches to identifying and resolving common and complex issues, including electrical gremlins and performance problems
Repair Procedures:
Specific repair instructions for various systems, such as engine rebuilds, transmission service, suspension component replacement, and electrical system repairs
Specifications & Tolerances:
Precise torque values, clearances, fluid capacities, and other critical specifications for accurate repairs and adjustments
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, crucial for diagnosing electrical faults
Technical Depth
Depth Level:
Comprehensive, covering everything from basic preventative maintenance to in-depth engine and transmission overhauls, and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (OCR processed)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder (I6)
Engine Code:
N52B30
Displacement:
2,996 cc (3.0 Liters)
Bore X Stroke:
85 mm x 88 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
230 hp @ 6,500 RPM
Torque:
200 lb-ft @ 2,750 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with direct ignition coils
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
No manual transmission option available for the 528xi model in these years.
Features
Drivetrain Type:
xDrive All-Wheel Drive (AWD)
Transmission Fluid Type:
BMW ATF 71141 or LT-2 (refer to manual for specific part numbers and capacity)
📐 Dimensions
Exterior
Length:
Approx. 191.8 inches (4873 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 57.5 inches (1461 mm)
Wheelbase:
Approx. 116.4 inches (2957 mm)
Cargo
Trunk Capacity:
Approx. 14 cu ft (Sedan), Approx. 17.6 cu ft (Wagon, rear seats up)
Weights
Curb Weight:
Approx. 3,858 - 4,050 lbs (1750 - 1837 kg), varies by model and options
Gross Vehicle Weight Rating:
Refer to vehicle specific label (GVWR)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for driver and front passenger in most configurations)
IIHS Side Impact Test:
Good (for models tested)
Active Features
Traction Control:
Dynamic Stability Control (DSC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front airbags (driver/passenger), side-impact airbags, head protection system (curtains)
Seat Belts:
Front and rear seat belts with pre-tensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
System Name:
iDrive (first generation)
Display:
Central high-resolution color display integrated into the dashboard.
Controller:
Central rotary iDrive controller with surrounding buttons.
Features:
Navigation system, Radio (AM/FM), CD player, optional Satellite Radio, Bluetooth connectivity (often requiring an adapter or specific phone compatibility), auxiliary audio input.
Driver Assistance
Stability Control:
Dynamic Stability Control (DSC)
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC)
Parking Assistance:
Optional front and rear Park Distance Control (PDC)
Connectivity
Bluetooth:
Available for hands-free calling, functionality may vary by phone model.
Usb Port:
Not standard in early models; often integrated via aftermarket adapters or specific packages.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil quality, as indicated by the Condition Based Service (CBS) system.
Brakes:
Brake pad wear sensors indicate when replacement is needed. Fluid flush recommended every 2 years.
Engine Air Filter:
Inspect every 30,000 miles, replace as needed.
Cabin Air Filter:
Replace every 30,000 miles or annually.
Spark Plugs:
Typically replace at 100,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 Synthetic Oil meeting BMW LL-01 or LL-04 specifications.
Engine Oil Capacity:
Approx. 6.5 liters (6.9 US quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent)
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or equivalent)
Known Issues
Oil Leaks:
Common oil leaks from valve cover gasket, oil pan gasket, and oil filter housing due to aging seals.
Cooling System:
Plastic coolant expansion tank can become brittle and crack. Water pump and thermostat failures are also reported.
Pcv System:
Crankcase ventilation (PCV) system can clog, leading to vacuum leaks and rough idle. The valve itself is a common failure point.
Ignition Coils & Spark Plugs:
Misfires can occur due to failing ignition coils or worn spark plugs, especially at higher mileage.
Xdrive Transfer Case:
Servicing the transfer case fluid is crucial to prevent premature wear. Some units may develop whine or clunking sounds.
Idrive System:
Early versions of iDrive can be complex and prone to occasional glitches or frozen displays. Software updates may be required.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW, Bayerische Motoren Werke AG, has a long-standing reputation for building premium, performance-oriented vehicles with a focus on driving dynamics.
Model Evolution
E60 Generation:
The E60 generation (2004-2010) marked a significant departure in styling and technology from its E39 predecessor, introducing the controversial iDrive system and a more modern, athletic design.
Xi Designation:
The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to broaden market appeal, particularly in regions with challenging weather.
Production
Manufacturing Locations:
Primarily Dingolfing, Germany, with potential assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Ward'S 10 Best Engines:
The N52 engine family (including the 3.0L variant) was recognized multiple times by Ward's AutoWorld for its smooth operation, power delivery, and technological advancements.
Safety Awards:
The E60 platform generally received good safety ratings from major organizations like IIHS and NHTSA for its respective model years.
Ratings
Consumer Reports:
Consumer Reports rankings and reviews for this generation varied, with praise for performance and handling, but some criticism regarding reliability of electronics and complex systems.